Guest standards for windows. GOST standards for plastic windows GOST standards for PVC construction deviations

It is a mistake to think that knowledge of state standards governing the manufacture and installation of plastic windows should be of interest only to manufacturers and installers of window structures made of plastic profiles.

Increased demand for glazing using PVC frames sometimes gives rise to unfair offers. Construction companies, of course, will not allow the installation of plastic windows, the manufacture of which did not comply with the current GOST, because they know that failure to comply with the current rules will lead to the refusal of the selection committee to issue permission to put the facility into operation.

For a private individual, knowledge of GOSTs regulating the production and installation rules of PVC windows will help control the ordered window structures at the design, manufacturing and installation stage. This is also important when replacing old window units in multi-story housing, but especially when building your own home. Compliance with state standards significantly extends the service life of window glazing and determines the warranty period for installation work, so if they are not followed, you have the right to warranty service.

A window can be installed correctly only if the technological standards for its manufacture have been met. A reliable manufacturer has certificates of product compliance with state standards.

Current GOST standards for window installation

The standards of the new GOST R 56926-2016 systematized and combined all GOSTs, SNiPs and technical standards in force as of November 1, 2016, while considering a PVC window as a structural element of a multi-story residential building. These standards do not apply to the construction of private housing.

The new state standard lists the current industry state standards that regulate the production and installation of plastic window units:

  • characteristics of plastic window structures - GOST 30674-99;
  • general requirements for windows and balcony blocks for buildings for various purposes - GOST 23166-99;
  • Specifications for the production and installation of double-glazed windows construction purposes— GOST 24866-99;
  • requirements for sound and heat insulation, ventilation of products - GOSTs 26602.2-99, 2602.1-99 and 26602.3-99;
  • requirements for the characteristics of the profile, components and accessories (window sills, slopes, flashings, platbands, etc.) - GOST 30673-99;
  • installation technology using vapor-permeable self-expanding tapes when making installation seams - GOST 52749-2007;
  • technology for insulating assembly joints - GOST 30971-2012 replaces the outdated GOST 30971-2002.

Types of installation according to state standards

Types of installation are classified depending on the method of fastening the product into the opening. Correct installation requires only two types of fastening: using self-tapping screws directly through the plastic frame profile and using reinforcement if it is built into the model.

In the first case, you can even install the window correctly yourself, having a little experience and reading current instructions. The second method requires a more professional approach.

Installation flow chart

Each company's installation process sheets may differ, but the main sections must comply with standard technological instructions and include parameters of window units (window dimensions in width and height, profile parameters in mm), characteristics of double-glazed windows, organization and technology of installation, including diagrams of installation seams, quality control with permissible deviation limits, operating conditions, safety requirements.

TTK usually provides the following procedure for installing PVC windows in accordance with current standards:

  • measurements;
  • preparatory work;
  • fastening the frame with one of 2 types;
  • drain installation;
  • window assembly;
  • filling gaps;
  • installation of a window sill.

Definition correct size window opening is 50% of the installation quality and guarantees a long service life of the window structure due to timely elimination of distortions. The size of the window is determined taking into account the installation gaps established by state standards.

After attaching the frame using one of the methods on special bars, fixing it with wedges and leveling it with special substrates, tighten the fasteners (anchors, self-tapping screws).

Requirements for installing a drainage system include foaming it and then checking the structure for compliance with geometry and strength. After installing the drain, the window block is assembled.

An important installation rule is to follow the technology for filling gaps in strict accordance with state standards, which provide for the following procedure:

  • gluing vapor-proof waterproofing tape along the entire internal perimeter of the frame;
  • treatment of external seams with PSUL membrane strip - self-expanding sealing tape;
  • filling gaps with foam for different climate zones.

Insulation assembly seam connections must be made in accordance with the requirements of State Standard 30971-2012, which include 3-4 layers with various functions: heat and sound insulation, diffusion of moisture from the seam, vapor barrier.

If the junction seams are insulated correctly, the room will be reliably protected from the penetration of moisture, sounds, drafts, dust, and the double-glazed window from the formation of condensation, which in turn will significantly extend the service life of the products.

Installing the window sill is the final stage. In order to correctly install this part, it is necessary to take into account the requirements of the state standard for permissible penetration of walls, its slope and sealing of seams.

Warranty period for installation according to state standards

If you are thinking about how to install a PVC window, please note that an installation guarantee is issued only if all requirements of state standards are met. If you are not sure that you can handle this professional work, it is better to entrust it to specialists.

The long service life of glazing largely depends not only on the manufacturer. Proper operation also affects the service life of the product. Usually, after installation, operating instructions are provided, and serious companies offer their own versions of instructions for various models.

Installation of plastic windows in accordance with GOST and proper operation guarantees their long service without serious breakdowns for 50 years.

Windows are an important component of any construction process. At the stage of building construction, they are given attention in terms of optimal design and load. During the renovation process, owners of offices and residential premises independently regulate the location of windows, their height and dimensions, since GOST for windows 2002 does not provide specific absolute values. At the same time, there are a number of regulations and standards that are documented and must be observed by companies producing and installing wooden, plastic or aluminum profile windows (GOST takes into account the features and technical parameters in each case). Here are various classifications, window designations according to GOST, technical parameters, markings and specifications of windows and doors according to GOST, etc.

GOST 12506 81 for windows

If you prefer wooden windows, GOST will be useful to you. The standard defines window types. For example, according to the opening method they are distinguished:

  • wooden windows opening inward (B);
  • blind non-opening windows (D);
  • outward opening windows (H).

According to GOST, wooden windows and doors have specific specifications and technical features depending on the type of room, its purpose and other parameters. From the document you will learn how wooden windows are classified and installed - GOST 12506 81 will give answers to everything current issues. This is especially important given the growing demand for such window designs. They are environmentally friendly, aesthetically attractive, natural and reliable.

GOST 23166 99 for plastic windows

The provisions of this standard apply to balcony door and window units made from metal alloys, wood, and plastics. They are intended for structures of various functional purposes. Thus, GOST covers metal, steel windows (gives classification and design features), etc. When choosing and installing a high-quality window, GOST 23166 99 can be very useful.

GOST for windows 21519 2003

This standard describes the basic requirements, features and standards for door and window structures, the production of which involves the use of aluminum profiles. The products are designed for use in buildings for various purposes. The document provides various classifications. So, based on design features profile according to GOST aluminum windows make:

  • from a hollow profile (A);
  • from a combined profile, the thermal insulation insert of which is filled with insulation (AKU);
  • from a combined profile with an insert with thermal insulation properties (AK).

GOST 30971 2002 for plastic windows

It is generally accepted that the success of long-lasting and trouble-free operation of windows is half dependent on correct installation. In fact, competent installation can play an even more significant role, because mistakes can nullify even the most best characteristics window design. As practice confirms, GOST for plastic windows, which regulates their installation, is extremely important. It allows you to formalize the process and limit the freedom of manufacturers in choosing tools, methods and installation technologies. This minimizes the options for negligence, unjustified savings, use of unskilled labor, etc. As a result - quality windows will be installed correctly, which means they will last a very long time, guaranteeing only comfort and ease of operation. According to GOST, each installation company installs metal-plastic windows, observing the provisions internal instructions. This, in turn, must be approved by the local government office.

GOST 30674 99 for plastic windows

The provisions of this standard apply to window structures, as well as balcony door blocks, which are made from polyvinyl chloride profiles. Currently, there is a consistently high demand for PVC windows - GOST 30674 99 reflects all the main technical points. The standard contains classifications of products according to various criteria, as well as basic provisions working documentation- design and technological. In accordance with GOST, plastic windows must be manufactured within the permissible deviations given in the text of the document. For example, the limit value of deviation of nominal dimensions should not go beyond +2.00 –1.00 mm.

Nowadays, you can easily find the required GOST, and windows and doors manufactured and installed in accordance with it will retain their original performance characteristics for a long time. You can glean a lot of useful information from the standards: window specifications (GOST contains the necessary explanations), requirements for buildings of any purpose, etc.

PVC profiles for window and door blocks.

Specifications

GOST 30673-2013

Group Zh35

INTERSTATE STANDARD

POLYVINYL CHLORIDE PROFILES FOR WINDOW AND DOOR UNITS

Specifications

Polyvinylchloride profiles for window and door blocks. Specifications

MKS 83.140.01

Date of introduction 2015-05-01

Preface

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by the "Interstate standardization system. Basic provisions" and "Interstate standardization system. Interstate standards, rules and recommendations for interstate standardization. Rules for development, adoption, application, updating and cancellation"

Standard information

1 DEVELOPED by the Union of Polymer Profile Manufacturers (USPP)

2 INTRODUCED by the Technical Committee for Standardization TC 465 "Construction"

3 ADOPTED by the Interstate Council for Standardization, Metrology and Certification (protocol dated November 14, 2013 N 44)


4 By Order of the Federal Agency for Technical Regulation and Metrology dated October 22, 2014 N 1372-st, the interstate standard GOST 30673-2013 was put into effect as a national standard of the Russian Federation on May 1, 2015.

5 This standard is in accordance with the European regional standard EN 12608:2003 Unplasticized polyvinylchloride (PVC-U) profiles for the fabrication of windows and doors - Classification, requirements and test methods. doors. Classification, technical requirements and test methods) regarding tolerances on wall thicknesses, testing methods for raw materials and PVC profiles.

Information about changes to this standard is published in the annual information index "National Standards", and the text of changes and amendments is published in the monthly information index "National Standards". In case of revision (replacement) or cancellation of this standard, the corresponding notice will be published in the monthly information index "National Standards". Relevant information, notices and texts are also posted in the information system common use- on the official website of the Federal Agency for Technical Regulation and Metrology on the Internet

1 area of ​​use

This standard applies to polyvinyl chloride profiles (PVC profiles) used in the manufacture of window and door blocks (hereinafter referred to as profiles), produced by extrusion from a composition based on unplasticized polyvinyl chloride.

This standard establishes technical requirements, control methods, and rules for accepting profiles.

This standard does not apply to profiles subjected to additional processing by painting after manufacturing.

2 Normative references

This standard uses normative references to the following interstate standards:

GOST 166-89 (ISO 3599-76) Calipers. Specifications

GOST 427-75 Metal measuring rulers. Specifications

4.2.13 Welded corner connections of profiles must have the necessary strength and withstand the action of destructive loads calculated in accordance with Appendix B and given in the manufacturer’s technical documentation, and the load values ​​must be no less than the values ​​​​given in Table 6 (the load application diagram is shown in Figure 4 *). Uncleaned corner joints are used for testing.
________________
* The text of the document corresponds to the original; Figure 4 is not shown in the paper original.

Table 6 - Values ​​of destructive loads when testing welded joints


4.2.14 Values ​​of the reduced heat transfer resistance of the profile combination (recommended indicator) with installed sealing gaskets and reinforcing liners for various types profiles are given in Table 3. If, when testing the heat transfer resistance of a combination of profiles, it is impossible to carry out a thermal effect directly on the surface of the profiles (for example, when testing window blocks with complex gluing of double-glazed windows into the sashes), it is recommended to use the calculation method according to.

4.2.15 The front surfaces of the main profiles must be covered with a protective film to protect them from damage during transportation, as well as during the production and installation of window and door units. The width of the protective film is established in the manufacturer's working documentation.

Removal of the film should occur freely, by hand, without the help of auxiliary devices. After removing the protective film, the appearance of the products must comply with the requirements of this standard.

4.2.16 Co-extruded sealing gaskets must be weather-resistant and meet the requirements of and.

4.3 Material requirements

4.3.1 Materials, products and raw materials used for the manufacture of profiles must meet the requirements of standards, technical specifications and supply agreements (contracts).

4.3.2 Requirements for the composite mixture for extrusion are established in the technical documentation for the manufacture of profiles. When using recycled material in a composite mixture in an amount of more than 25%, it is necessary to check the quality of the mixture according to the current regulatory and technical documentation for testing profiles using recycled material.

4.4 Safety requirements

4.4.1 Profiles during operation and storage should not have a harmful effect on the human body and environment. Profiles must have a sanitary and epidemiological certificate. When changing the formulation of the extruded mixture, the products should be re-hygienically assessed.

4.4.2 During the production of profiles, as well as during their storage and processing, it is necessary to comply with the requirements of fire and electrical safety rules, sanitary standards, the system of occupational safety standards (OSSS), current safety standards and regulations.

4.4.3 Production premises must be equipped with a supply and exhaust ventilation system. Maximum permissible concentrations of harmful substances in the air of the working area, the procedure and frequency of their control are established in accordance with the regulatory documentation of health authorities.

4.4.4 Safety instructions must be developed and approved in accordance with the established procedure for all technological operations and production processes (including loading and unloading, transport operations, as well as operations related to the operation of production equipment).

4.4.5 Fire-technical indicators of profiles are determined according to and.

Fire-technical indicators of profiles are confirmed by carrying out appropriate tests in testing centers (laboratories) accredited for the right to conduct them.

4.5 Environmental requirements

4.5.1 Profiles must be environmentally friendly. During the processes of processing, transportation, storage and operation, profiles (and materials for their production) should not release toxic substances into the environment in concentrations exceeding permissible standards.

4.5.2 Disposal of waste profiles is carried out by their industrial processing in accordance with the conditions of current regulatory and legal documents.

4.6 Marking

4.6.1 Each main profile shall be legibly marked no more than every 1000 mm along the entire length of the profile.

The marking should be applied to the surfaces of the profiles in such a way that it can be visually inspected.

It is allowed to apply markings in profile areas accessible to visual inspection after dismantling the double-glazed window or filling the door leaf. Auxiliary and additional profiles may be marked on the packaging (the label in this case must include information according to 4.6.3).

4.6.2 Profile markings must be waterproof, clearly visible and contain:

Manufacturer's brand name;

Information about whether recycled material is used or not;

Manufacturer code that allows you to restore the origin of the product (for example, date, process equipment number and/or lot number).

Example - XXX - GOST 30673 - R - 12 04.17 - 38 - 2.

The following optional information may be included in the labeling:

Profile type/code;

Compliance confirmation mark.

It is allowed not to include the word “Profile” in the marking.

It is allowed to include additional information in the marking in accordance with the requirements of the manufacturer’s technical documentation or the terms of the supply agreement.

4.6.3 A waterproof label with markings is attached to each package (pack, pallet, pallet), which should include:

Profile symbol;

Number of profiles, (pcs.);

Length of profiles, (m);

Packing date;

Packer (receiver) number.

5 Acceptance rules

5.1 Profiles must be accepted by the manufacturer's technical control.

Profiles are accepted in batches. A batch is considered to be the number of profiles of one article produced on one production line in a volume of no more than daily output.

5.2 The quality of raw materials for the manufacture of PVC profiles is confirmed by incoming inspection. Incoming inspection is carried out according to the parameters specified in Appendix D.

5.3 The quality of profiles established in this standard is confirmed by incoming inspection of raw materials, operational production control, control acceptance tests of a batch of products carried out by the manufacturer’s quality service, periodic and certification tests in independent centers.

5.4 Acceptance tests

5.4.1 Acceptance tests are carried out by the quality service (laboratory) of the company that manufactures the profiles.

5.4.2 To check the compliance of the profiles with the requirements of this standard, at least five profiles are selected from each batch using a random selection method, on which the markings, length, quality of cutting of the ends, and the presence of a protective film are checked. It is allowed to select profiles directly from the production line.

5.4.3 At least five samples with a length of (1000+5) mm are cut from the selected profiles to check the maximum deviations from the shape.

5.4.4 After checking according to 5.4.3, samples are cut from meter sections of profiles to determine physical and mechanical parameters (points 5-8 of Table 7), mass, appearance and maximum deviations of the geometric dimensions of the section. The number and dimensions of samples, as well as the testing procedure are given in Section 6.

Table 7 - Indicators monitored during acceptance inspection and periodic testing

Indicator name

Standard item

Type of test

Test frequency
RequirementTest methodAcceptance inspection testsPeriodic testing
1 Profile marking, presence of protective film4.2.15 6.2 + - Each batch
2 Dimensions, shape tolerances and maximum deviations from nominal dimensions 4.2.1-4.2.5 6.3 + - Same
3 Weight 1 m length 4.2.2 6.4 + "
4 Appearance indicators (including color based on reference samples) 4.2.8-4.2.10 6.5 + - "
5 Change linear dimensions after thermal exposure 4.2.6 6.6 + + "
6 Heat resistance 4.2.6 6.7 + + "
7 Impact resistance4.2.6 6.8 + + "
8 Strength of fillet welded joints4.2.6 6.9 + + "
9 Vicat softening point 4.2.6 6.10 - + Once every three years
10 Strength and tensile modulus4.2.6 6.11 - + Same
11 Charpy impact strength 4.2.6 6.12 - + "
12 Color colorimetric characteristics (coordinate method)4.2.9 6.13 - + "
13 UV resistance4.2.6, 4.2.11 6.14 - + "
14 Adhesive strength of decorative laminated coating4.2.6 6.18 - + "
15 Profile durability4.2.12 - +
16 Heat transfer resistance of the profile system4.2.14 - + When putting into production, then when changing the recipe

Notes

1 The main profiles are checked according to all indicators provided this table; auxiliary and additional profiles - by marking, size, appearance, weight, change in linear dimensions, heat resistance.

2 The manufacturer has the right to expand the requirements of the table for quality control in its technical documentation (for example, to supplement color control during acceptance tests with the coordinate method; to use an instrumental method for determining gloss, etc.).


5.4.5 If unsatisfactory test results are obtained for at least one of the verified indicators, repeated tests are carried out on a double number of samples taken from other profiles of the same batch. If unsatisfactory results of repeated tests are obtained, the batch of profiles is not subject to acceptance.

5.5 Periodic and type tests

5.5.1 Periodic tests are carried out when the technology (formulation) and profile design changes, but not less than once every three years.

5.5.2 Selection of samples for testing - according to 5.4.2, 5.4.3.

5.5.3 Periodic and type tests are carried out in testing laboratories (centers) accredited for the right to conduct them.

5.5.4 It is recommended to determine the reduced heat transfer resistance of a combination of profiles by carrying out type tests when setting up in production, making changes to the design of profiles or a reinforcing liner.

5.5.5 The durability of profiles (including type according to operating conditions) is determined by conducting type tests when setting up in production or changing the technology (formulation) for manufacturing profiles.

5.5.6 The consumer has the right to carry out quality control checks of profiles, while observing the established procedure for sampling and test methods specified in this standard. In case of disagreement when assessing the color and gloss of profiles by comparison with the standard, these indicators should be assessed using instruments.

5.5.7 Each batch of profiles must be accompanied by a quality document (passport), which indicates:

Name and address of the manufacturer or its trademark;

Name and address of the supplier (seller);

Symbol of profiles;

Batch number and (or) production change;

Shipment date;

Number of profiles in pieces and (or) meters, packs (pallets, pallets);

Designation of this standard;

Manufacturer's warranties and other requirements (at the discretion of the manufacturer).

The quality document must have a sign (stamp) confirming the acceptance of the batch of products by the manufacturer’s technical control.

It is allowed to accompany one vehicle, which includes several brands of profiles, with one quality document.

During export-import operations, the content of the accompanying quality document is specified in the contract for the supply of products.

6 Test methods

6.1 General provisions

6.1.1 Profiles after manufacturing and before acceptance tests must be kept at a temperature of (21±4)°C for at least 2 hours. Before periodic tests, as well as if the profiles were stored (transported) at a temperature different from test temperatures, before testing they are kept at a temperature of (21±4)°C for 24 hours.

6.1.2 Tests (preparation for tests) of profiles, unless otherwise indicated, are carried out at a temperature of (21±4)°C.

6.1.3 Selection of samples for testing is carried out in accordance with 5.4.2-5.4.4. Samples for periodic testing are selected from a batch of profiles that have passed acceptance tests.

6.1.4 During testing, the use of test equipment and measuring instruments not specified in this section is allowed if their use satisfies established requirements to measurement error and test conditions.

6.1.5 During acceptance tests, the inspection results are recorded in a journal in which the profile designation is indicated; type, mode and test result; batch number (date) of production and testing of samples; signature and surname of the tester. Storage of test results in electronic form is allowed.

6.2 Definition of markings

The markings and the presence of the protective film are checked visually, and the conditions for removing the film are checked manually. Control of markings and the presence of protective film can be carried out on the production line.

6.3 Determination of dimensions and shape

6.3.1 Measuring instruments:

Ruler according to GOST 427;

Verification plate according to GOST 10905.

When controlling the size and shape of profiles, they are guided by the requirements and.

6.3.2 The length of the profiles is measured in five measuring segments using a tape measure.

The test result is considered positive if each measurement result meets the requirements of 4.2.1.

6.3.3 Deviations from the profile shape are determined on three meter samples. The result of measuring each parameter is taken as the arithmetic mean of the measurement results of three samples. In this case, the value of each result must be within the tolerances established in 4.15.

6.3.3.1 Deviations from straightness and perpendicularity of the profile walls along the cross section of the boxes are measured with a feeler gauge, determining the largest gap between the profile surface and the side of the square (see Figures 1a, 1b).

To determine deviations from parallelism of the front walls of the profile along the cross section, two metal rulers are used, which are pressed with ribs one above the other perpendicular to the longitudinal axis of the sample (see Figure 1c). Measure the distances between the edges of the rulers with a caliper per 100 mm of length. Deviation from parallelism of the front walls is defined as the difference between the largest and smallest dimensions. Measurements are carried out at three points along the length of the sample. The measurement result for each sample is taken to be the value of the largest deviation.

Instead of metal rulers, it is allowed to use two 90° calibration squares.

6.3.3.2 To determine deviations from the straightness of the sides of the profile along the length, the sample is applied alternately with all outer surfaces to the surface plate and using a probe, measure the distance between the profile and the surface of the surface plate. The maximum value of this distance is taken as the deviation from straightness [Figure 1d].

Note - For testing, it is allowed to use the surface of any measuring instrument (for example, building level according to GOST 9416) with a flatness tolerance of at least the ninth degree of accuracy according to GOST 24643.

6.3.4 The deviation of the cross-sectional dimensions is determined on five sections of the profile 50-100 mm long. Dimensions are measured at each end of the segment with a caliper.

It is recommended to monitor deviations in the nominal dimensions of cross-sections of profiles using optical and other instruments that provide a measurement accuracy of at least 0.1 mm. In this case, the length of the segments is set in accordance with the technical characteristics of the testing equipment.

The arithmetic mean value of the measurement results is taken as the test result for each measurement parameter, and each result must not exceed the permissible maximum deviations.

6.3.5 The procedure for determining the quality of cutting profiles along lengths is established in the manufacturer’s technical documentation.

Δ a- deviation from straightness of the front wall along the cross section of the profile;

Δ b- deviation from perpendicularity of the outer walls of the profile of the boxes along the cross section;

Δ h- deviation from parallelism of the front walls of the profile along the cross section (Δ h=h 1 -h 2);

Δ c- deviation from straightness of the sides of the profile along the length

Figure 1 - Determination of profile shape deviations

6.4 Determination of the mass of 1 m of profile

6.4.1 Test (measurement) equipment:

Laboratory scales in accordance with GOST OIML R 76-1 for general purposes with a measurement error of no more than 0.1 g;

Metal ruler in accordance with GOST 427 or other measuring instrument providing a measurement error of 1 mm.

6.4.2 Testing and processing of results

Measure actual length L 1 and weigh the sample, determining its mass - M.

Weight of 1 m profile M, g, is calculated using the formula

M=mL/L 1, (1)

Where m- sample mass, g;

L- sample length equal to 1 m;

L 1 - actual sample length, m.

Results are rounded to the nearest 1 g.

The arithmetic mean of the test results of three samples is taken as the test result, and the value of each result must comply with the requirements of 4.2.2.

6.5 Determination of appearance indicators

Appearance profiles (color, gloss, surface quality according to 4.2.8) are determined visually by comparison with standard samples.

Tests are carried out on three samples with a length of at least 250 mm under uniform illumination of at least 300 lux, directed at an angle of 45° to the surface of parallel samples.

Samples are examined with the naked eye from a distance of 0.5-0.8 m; the direction of the line of sight should be perpendicular to the surface and axis of the sample.

The test result is considered satisfactory if each sample meets the established requirements.

6.6 Determination of changes in linear dimensions after thermal exposure

The change in linear dimensions after thermal exposure (thermal shrinkage) is carried out using the “by risks” method on three samples with a length of (220 ± 5) mm in the longitudinal direction with the following additions:

The distance between the marking template needles is (200±0.2) mm;

Marks are applied to the front surfaces of the sample;

The sample is placed on a glass plate coated with talc;

Thermal exposure temperature - (100±2)°С, time - (60±2) min.

Changes in the linear dimensions of each sample must not exceed the established values.

6.7 Determination of heat resistance

6.7.1 Test equipment and auxiliary devices:

Thermal cabinet ensuring temperature maintenance (150±2)°C;

Length meter with an error of no more than ±0.5 mm;

Glass plate;

6.7.2 Test procedure and evaluation of results

Tests are carried out on three samples with a length of (200 ± 2) mm.

The samples are laid horizontally on a glass plate, previously sprinkled with talc, and placed in a heating cabinet heated to a temperature of (150 ± 2) ° C for 30 minutes.

After thermostatting, the samples are cooled in air for 1 hour.

The test result is considered satisfactory if there is no damage on all surfaces of each sample (swells, bubbles, cavities, cracks, delaminations).

Note - A positive test result is an indirect confirmation of the suitability of the profile for the bending operation.

6.8 Determination of impact resistance

6.8.1 Test equipment and auxiliary devices:

A device (Figure 2), which includes a guide device mounted on a tripod and ensuring that the striker falls from a height of (1500±10) mm; steel striker weighing (1000±5) g with a hemispherical impact surface with a radius of (25±0.5) mm; steel supports fixed to a foundation (table) weighing at least 50 kg;

A freezer that maintains temperatures down to minus 25°C.

1 - sample; 2 - pipe with internal diameter(50+1) mm; 3 - striker; 4 - tripod; 5 - support; 6 - foundation

Figure 2 - Device for determining the impact resistance of profiles

6.8.2 Preparation for testing

Tests are carried out on ten samples with a length of (300 ± 5) mm.

Before testing, samples of profiles of types III and IV (Table 1, 4.5) are kept in a freezer at a temperature of minus (10±1)°C, and profiles of types I and II - minus (20±1)°C for at least 1 hour The profile must be positioned in such a way that the impact of the striker falls on the front wall, which is exposed to climatic influences (street side), in the middle of one of the chambers closer to the axis of the center of gravity of the cross section of the profile, indicated on the drawings of the profile sections. Tests are carried out no later than 10 s after removing the sample from the freezer.

6.8.3 Test procedure and evaluation of results

Raise the striker and, using a locking screw, set it at a height of 1500±10 mm from the profile surface. The striker is released, which falls freely onto the sample. The firing pin must be secured upon rebound (repeated impact is not permitted), then the firing pin is lifted and the sample is removed and inspected.

The sample is considered to have passed the test if, upon inspection, no cracks, damage, or delaminations are found on its surface. At the point of impact, dents on the surface of the sample are allowed. The test result is considered satisfactory if at least nine out of ten tested samples passed the tests.

6.9 Determination of the strength of fillet welded joints

6.9.1 Test equipment and auxiliary devices:

A testing machine that provides forces from 2 to 20 kN with a measurement error of no more than 2% and a moving speed of the pressure punch (50 ± 5) mm/min, with a device for installing the sample, consisting of a support cross-beam and two movable support carriages with a hinged fastening to the traverse (Figure 3);

Metal ruler according to GOST 427 with 1 mm division.


L n is the length of the neutral axis of the profile, equal to 400/√2=(283±1) mm;
L 1 - length of the corner side along the inner surface;
L 1 =L n -(2 e)= mm

Figure 3 - Test scheme for determining the strength of fillet welded joints and geometric parameters for calculating the breaking force F p

6.9.2 Sample preparation

Samples of profiles are welded using equipment and according to the modes established in the technological regulations. For testing, three equilateral samples are used. corner connections, welded at an angle (90±1)°. Weld deposits are not removed.

Before testing, the samples are kept for at least 3 hours. The free ends of the samples are cut at an angle of (45±1)°.

6.9.3 Test performance and evaluation of results

6.9.3.1 The sample is installed on the fixture in such a way that the free ends of the sample are located on the carriages, and the longitudinal axis of the loading punch and the top of the corner joint sample coincide with each other. The neutral axes of the profile section must be located above the axes of rotation of the test carriage. In the case of testing profiles with an asymmetrical side profile, counter-profile inserts and spacers are used to achieve uniform loading of the cross-section of the sample. The force is applied to the sample until it is destroyed.

6.9.3.2 The breaking force is recorded in the test log.

6.9.3.3 Test results are considered positive if the value of the breaking load when testing each sample exceeds the values ​​of the control load established in the manufacturer’s technical documentation in accordance with 4.2.13 (geometric parameters for calculating breaking forces are shown in Figure 3).

6.10 Determination of Vicat softening point

The Vicat softening temperature is determined according to GOST 15088 (method B, heating option 1, heat transfer medium - silicone oil and liquid paraffin) on three samples cut from the front outer walls of the profile. Testing in air is allowed.

The arithmetic mean of the test results of three samples is taken as the test result.

6.11 Determination of tensile strength and modulus of elasticity

Strength and tensile modulus of elasticity are determined according to GOST 11262 and GOST 9550, respectively, on five samples with the following additions:

Sample type - 3, sample width - (15.0±0.5) mm; length - (100±1) mm; samples are cut from the front wall of the profile in the direction of its longitudinal axis; the thickness is equal to the thickness of the profile at the place where the sample is cut;

The speed of movement of the grippers when determining tensile strength is (50±5) mm/min and (2±0.2) mm/min when determining the elastic modulus.

The arithmetic mean of the test results of five samples is taken as the test result.

6.12 Determination of Charpy impact strength

Charpy impact strength is determined according to GOST 4647 on ten samples with a type B notch [radius of the base of the notch (1.00 ± 0.05) mm] with the following additions:

Samples are cut from the outer front wall of the profile in the direction of its longitudinal axis;

Sample size: length - (50±1) mm; width - (6.0±0.2) mm, thickness equal to the thickness of the profile wall;

The notch is made from the inside of the sample, the thickness of the sample under the notch must be at least 2/3 of the total thickness of the sample, the blow is made on the outer plane of the sample;

It is allowed to determine the impact strength on samples with a double V-shaped cut (notch type C) on opposite edges in the middle of the sample, the radius of the cuts is (0.10±0.02) mm, the distance between the cuts along the body of the sample is (3.0±0 ,1) mm;

The arithmetic mean of the test results of ten samples is taken as the test result. In this case, each test result must be at least 12 kJ/m², and on samples with a double V-shaped cut - 20 kJ/m².

6.13 Determination of color (colorimetric) characteristics

Color colorimetric characteristics using the coordinate method are determined using achromatic radiation instruments (spectrophotometer with a measurement error of the color coordinate ratio of no more than 0.01), certified in the prescribed manner, in accordance with the operational documentation attached to the device and according to methods approved by the head of the testing center (laboratory) . Basic calculated color coordinates are taken according to international system CIELAB. Measuring the ratio of the corresponding color coordinates of the original sample to the color coordinates of the standard is carried out at least three times, setting the sample anew each time.

The arithmetic mean of three measurements is taken as the test result.

6.14 Determination of resistance to UV irradiation

Resistance to UV irradiation is determined by.

The test result is considered satisfactory if all samples have no defects in appearance and have retained color characteristics within acceptable limits (Table 5), and the color difference between the tested samples is no more than half the Δ range given in Table 5.

Then the impact strength of samples exposed and not exposed to climatic influences is determined according to 6.12 (test samples are cut from control samples that have undergone UV irradiation), their arithmetic mean value is calculated and compared. The test result is considered satisfactory if the following conditions are met:

The test result of samples not exposed to climatic influences meets the requirements of Tables 5 and 6.12;

The test result of samples exposed to climatic influences is reduced compared to the result of tests of samples not exposed to climatic influences by no more than 30%.

6.15 Determination of durability

The durability of profiles is determined by. When tested according to this standard, they simultaneously determine the values ​​of tensile strength, Charpy impact strength, changes in linear dimensions and color colorimetric characteristics, and also confirm the resistance of profiles to critical alternating temperatures, UV irradiation and mildly aggressive chemical exposure.

To determine the type according to operating conditions, samples of profiles that have undergone cycles of exposure to UV irradiation according to 6.14 are submitted for durability testing according to. The number of samples and test cycle mode are established in the test program, taking into account the expected operating conditions of the profiles.

6.16 Determination of reduced heat transfer resistance

The reduced heat transfer resistance of profiles (combinations of profiles) is determined by.

Tests are carried out using a calibration sandwich panel whose thermal resistance is close to the calculated thermal resistance value of the profile combination. The thickness of the panel should be as close as possible to the thickness of the intended glazing element. When reporting test results, it is recommended to provide the values ​​of the reduced heat transfer resistance of the combination of profiles with an installed reinforcing liner, thermal resistance, as well as a cross-sectional drawing of the tested combination of profiles.

6.17 Testing of co-extruded gaskets

Periodic testing of co-extruded replaceable (removable) sealing gaskets is carried out according to and.

Fixed gaskets are tested with the following specifications.

For testing, at least thirty samples of profiles with a length of (300 ± 1) mm are selected from one batch of profiles.

Tests are carried out in the following sequence:

The outer part of the seals is cut off from 15 profile samples, and the seal bundles thus obtained are checked for characteristic indicators;

Another 15 samples of profiles with seals are tested for the resistance of the seals to cyclic compression and the presence of a color imprint, then the outer part of the seals is cut off from the profiles and the resulting bundles are submitted for climatic testing; after completion of climatic tests, the characteristic parameters of the samples are determined;

The relative change in aging indicators is calculated by comparing the values ​​of characteristic indicators of the first and second groups of samples.

6.18 Adhesion strength

The adhesion strength of the decorative laminated coating to the base profile is tested according to.

7 Packaging, transportation and storage

7.1 Packaging, transportation and storage conditions must ensure the protection of profiles from contamination, deformation and mechanical damage.

7.2 Profiles are placed in bundles. When laying profiles of complex cross-sections, it is recommended to use special transport spacers. Packs are packed in plastic film according to GOST 10354. The use of other packaging materials in accordance with current standards and technical documents is allowed.

7.3 Profiles are transported by all types of transport on pallets or pallets in covered vehicles in accordance with the rules for the carriage of goods in force for each type of transport. By agreement between the manufacturer and the consumer, it is allowed to transport profiles in stacks in closed containers.

7.4 Profiles should be stored in covered warehouses out of range heating devices and direct sun rays. Temporary storage of white, packaged in profile film protecting from UV irradiation, is allowed. open air no more than six months.

7.5 When storing, profiles are laid on a flat surface along their entire length or on spacers; the distance between support pads should not exceed 1 m. The length of freely hanging ends of the profile should not exceed 0.5 m. The maximum stack height when stored in bulk is no more than 0.8 m.

7.6 Guaranteed shelf life - 1 year from the date of shipment of products from the manufacturer's warehouse.

Appendix A (for reference). Examples of design solutions (sections) of main profiles

Sections of box profiles

Sections of sash profiles

Sections of mullion profiles

Sections of connecting profiles

Cross-sections of frame profiles

Sections of bead profiles

Appendix B (recommended). Contents of the manufacturer's technical documentation

B.1 The manufacturer’s technical documentation for PVC profile systems must include the following data, which must be provided to the consumer (processor, design or control organization) upon his request.

B.1.1 Sizes, configuration and characteristics of PVC profiles:

Drawings of sections and nodes of profiles, article numbers of profiles;

Basic and functional dimensions of profiles with tolerances; weight 1 m length;

Physical and mechanical characteristics and durability of PVC profiles;

Color colorimetric characteristics of profiles;

Strength values ​​of all welded joints;

Types of profiles (combinations of profiles).

B.1.2 Characteristics of reinforcement inserts:

Liner material, type and thickness of anti-corrosion coating;

Sections with main dimensions and calculated values ​​of moments of inertia and flexural rigidity.

B.1.3 Information on the use of recycled polyvinyl chloride.

B.1.4 Characteristics of sealing gaskets:

Material, shapes and sizes of sections, technical indicators.

B.1.5 Requirements for window and door units, including design solutions of the main components, opening methods and diagrams, tables (diagrams) of the maximum permissible dimensions of sashes and leaves, drawings of the location of functional openings, information about locking devices and hinges.

B.1.6 Results of laboratory tests of technical, fire, sanitary characteristics of PVC profiles.

B.2 The documentation given in B.1 includes a minimum amount of technical information that can be expanded by the manufacturer.

Appendix B (recommended). Calculation of the strength of welded corner joints

B.1 Calculation of the strength of welded corner joints includes the determination of the calculated breaking force

Calculated breaking force F p, H, is determined by the formula

Where F p - calculated breaking force, N;

W- moment of resistance in the direction of load application, mm 3, equal to J/e, where J- moment of inertia of the profile section, mm 4, established in the manufacturer’s technical documentation;

σ min - the value of the minimum breaking stress, σ min 37 MPa;

a- distance between the axes of rotation, a= 400 mm (Figure 3);

e- the distance from the neutral axis of the profile to the critical line, determined from the drawing of the profile section.

Geometric parameters for calculating breaking force F p are shown in Figure 3.

B.2 The manufacturer’s technical documentation must contain the values ​​of the calculated breaking force of welded joints of all profile assemblies provided for by the manufacturer’s profile system.

Incoming control of raw materials in production is carried out by taking samples from each batch of raw materials.

Incoming inspection is carried out according to the following parameters:

Humidity;

Bulk density;

Flowability;

Presence of foreign inclusions;

Particle size.

The control results are processed and stored in accordance with 6.1.5.



To control the quality of plastic window structures, a whole series of documentation has been created that establishes rules for manufacturing and installation. The main standard for plastic windows - GOST "Plastic (PVC) Windows" No. 30674-99 (Window blocks made of polyvinyl chloride profiles) is used most often, but in addition to it others are used, namely:

1) GOST 23166-99

“Window blocks. General technical characteristics",

2) GOST 24866-99

"Glued glass units for construction purposes. Technical specifications",

3) GOST 30673-99

“Polyvinyl chloride profiles for window and door blocks. Technical conditions",

GOST 23166-99 “Window blocks. General technical conditions"

This standard is fundamental and includes a set of requirements not only for plastic, but also for any other windows. GOST describes the classification of windows according to various signs: material, shape, size, heat protection, sound absorption, method of opening the doors.

GOST was adopted by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (MNTKS) on December 2, 1999, and put into use on January 1, 2000.

Key points:

4.1 Window blocks are classified according to the following criteria:

Materials of frame elements;

Options for filling the translucent part;

Purpose;

Design options;

Architectural drawing;

Basic operational characteristics.

4.2 Based on the frame material, windows are divided into:

Wooden;

Polyvinyl chloride;

Made of aluminum alloys;

Steel;

Fiberglass;

Combined (wood-aluminum, wood-polyvinyl chloride, etc.)

4.4 According to their intended purpose, windows can be for residential, industrial, public premises and others.

4.5 Depending on glazing:

With single glazing (for unheated rooms);

With double glazing;

With triple glazing;

With quadruple glazing;

by the number of sashes in one row of glazing:

Single leaf;

Double-leaf;

Multi-leaf;

in the direction of opening the doors:

Indoors;

Double-sided opening;

Left opening;

Symmetrical opening;

according to the methods of opening the doors:

WITH swing opening- with rotation of the sash around the vertical extreme axis;

Suspended - with the sash rotating around the upper extreme axis;

Folding - with the sash rotating around the lower extreme axis;

Tilt and turn - with the sash rotating around the vertical and lower outer axes;

Mid-rotation - with rotation of the sash around a horizontal or vertical axis, offset from the edge of the sash;

Sliding - with horizontal movement of the doors;

Lifting - with movement of the sash in a vertical plane;

Combined - combining different types of sash openings in one design;

Non-opening;

according to the ventilation method:

With a window (several windows);

With doors with tilting (tilt-and-turn) adjustable opening;

With transoms;

*Frame is a window or door sash (like a window) located in the upper part of the structure. The transom is used for safe ventilation without drafts.

With ventilation valves;

With climate valves;

With self-ventilation systems;

by type of corner joint:

Non-separable (adhesive, welded, pressed, etc.);

Collapsible (with mechanical connections).

4.6 According to architectural drawings, products are divided into:

Rectangular;

Figured (triangular, polygonal, arched, round, oval, etc.);

With decorative bindings;

With a complex pattern.

4.7.1 According to the degree of thermal resistance they are divided into classes:

*Thermal resistance (TC) - physical quantity, revealed by the ratio of the temperature on both sides of the frame to the air flow density inside it. For a more understandable designation of thermal resistance, the heat transfer resistance coefficient is used.

A1 - with TC 0.80 m2 x °C/W or more;

A2 - with TC 0.75 - 0.79 m2 x °C/W;

B1 - with TC 0.70 - 0.74 m2 x °C/W;

B2 - with TC 0.65 - 0.69 m2 x °C/W;

B1 - with TC 0.60 - 0.64 m2 x °C/W;

B2 - with TC 0.55 - 0.59 m2 x °C/W;

G1 - with TC 0.50 - 0.54 m2 x °C/W;

G2 - with TC 0.45 - 0.49 m2 x °C/W;

D1 - with TC 0.40 - 0.44 m2 x °C/W;

D2 - with TC 0.35 - 0.39 m2 x °C/W.

4.7.3 According to the noise level that the product muffles, all windows are divided into classes:

A - over 36 dBa;

B - over 34-36 dBa;

B - over 31-33 dBa;

G - over 28-30 dBa;

D - 25-27 dBa.

* dB - decibel, a unit of sound measurement. Comfortable noise level for a person is 40 dB, street noise is 70-80 dB.

4.7.4 Based on the amount of sunlight penetrating the room, windows are divided into classes:

*Light transmission coefficient (LTC) for windows is calculated by the ratio of the light that passed through the glass to the amount of light that hit the surface of the glass.

A - windows with KPS - 0.50 or more;

B - windows with KPS - 0.45-0.49;

B - windows with KPS - 0.40-0.44;

G - windows with KPS - 0.35-0.39;

D - windows with KPS - 0.30-0.34.

4.7.5 Depending on the level of wind load resistance, windows are also divided into classes:

* Pascal is a unit of measurement of pressure.

*Wind load depends on the terrain, average annual wind speed and the height of the object (window).

A - windows that can withstand a load of 1000 Pa or more;

B - windows capable of withstanding a load of 800-999 Pa;

B - windows capable of withstanding a load of 600-799 Pa;

G - windows capable of withstanding a load of 400-599 Pa;

D - windows that can withstand a load of 200-399 Pa.

4.7.6 Depending on their resistance to frost, windows are divided into:

Normal (average operating temperature -20°C, critical temperature -45°C)

Frost-resistant (able to withstand temperatures below -45°C)

4.9 The standard measure of the width and height of a window in construction is the model - this is a unit of measurement equal to 100 mm.

Width 6M; 7M; 9M; 11M; 12M; 13M; 15M; 18M; 21M; 24M; 27M;

Height: 6M; 9M; 12M; 13M; 15M; 18M; 21M; 22M; 24M; 28M.

Maximum permissible aspect ratios of the window frame:

Height Width

2070 mm 2370 mm 2670 mm
580 mm 6-6 6-7 6-9 6-12 6-13 6-15 not rec. not rec. not rec. not rec.
860 mm 9-6 9-7 9-9 9-12 9-13 9-15 not rec. not rec. not rec. not rec.
1160 mm 12-6 12-7 12-9 12-12 12-13 12-15 12-18 12-24 21-27
1320 mm 13-6 13-7 13-9 13-12 13-13 13-15 13-18 13-21 13-24 13-27
1460 mm 15-6 15-7 15-9 15-12 15-13 15-15 15-18 15-21 15-24 15-27
1760 mm not rec. 18-7 18-9 18-12 18-13 18-15 18-18 18-21 18-24 18-27
2060 mm not rec. 21-7 21-9 21-12 21-13 21-15 21-18 21-21 21-24 21-27
2175 mm not rec. 22-7 22-9 22-12 22-13 22-15 22-18 not rec. not rec. not rec.
2375 mm not rec. 24-7 24-9 24-12 24-13 24-15 24-18 not rec. not rec. not rec.
2755 mm not rec. not rec. 28-9 28-12 28-13 24-15 28-18 not rec. not rec. not rec.

*The numerical ratio (for example, 6-6, 6-12) indicates the permissible window dimensions. These ratios are a translation of the standard calculus system into a modular one.

GOST 30673-99 “Polyvinyl chloride profiles for window and door blocks. Technical specifications"

Document No. 30673-99 is the main standard for plastic windows and doors. It describes the requirements for profile design. Most of the described characteristics are mandatory, therefore the standard is used to certify plastic profiles.

Key points:

3 . Basic terms and definitions.

External front wall of the profile- the outer surface of the window frame from the room side.

External non-facial wall of the profile- the outer surface of the window frame from the street side.

Inner profile wall- partitions between profile chambers.

Camera- hollow space inside the profile, separated by vertical partitions.

Profile width- distance from the outer non-facial wall to the front wall.

Main camera- air chamber for installing reinforcement.

Reinforcement- metal insert inside the profile for dimensional stability.

Form stability- the ability to maintain its original shape.

Profile durability- ability to save necessary properties within a given period.

4.4 Based on the thickness of the outer wall of the profile, all products are divided into classes.

Wall thickness is a characteristic of the dimensional stability and strength of the profile, and also affects sound insulation and heat absorption.

4.5 Based on the type of external finishing, profiles are divided into:

1) white, dyed in the mass (at the production stage)

2) laminated (coated with color film)

3) with co-extruded (acrylic) face covering

5.3 This section of GOST for PVC windows gives the minimum acceptable values ​​for the main characteristics of plastic profiles.

Indicator name Meaning

Tensile strength is an indicator characterizing the tensile strength of a material when stretched in different directions.

*MPa - megapascal, a unit characterizing the force of pressure and mechanical stress.

37,0

Charpy impact strength, kJ/m2, not less

*Impact strength is the ability of an object to absorb mechanical energy under force without deformation.

*kJ - kilojoule, a unit of measurement of heat, energy and the amount of work done. 15 kJ/m2 of energy is released upon impact with a kilogram stone thrown from a distance of 5 meters.

*The Charpy method is a method for determining the ultimate impact strength of an object; it consists of placing the object in a chamber with certain atmospheric conditions and striking it with a pendulum. The size, weight, distance and angle of incidence of the pendulum are constantly changing. As a result of observations, it is determined maximum amount energy that the test object can absorb.

15
Softening temperature, °C, not less 75
Change in linear dimensions after thermal exposure for main profiles,%, no more than: 2.0
Heat resistance at 150 °C for 30 min There should be no swelling, cracks or delaminations.
Impact resistance at subzero temperatures Destruction of no more than one sample out of ten

5.3.3 The color of the products must be uniform. Any defects are not allowed.

The appearance of the finished profile (its color, gloss, quality of front and non-front surfaces) must correspond to the appearance of the reference samples.

*Reference sample is a product sample accepted by the International Organization for Standardization as an ideal example for comparison.

5.3.4 All front part profile must be covered with a protective film

5.3.7 The durability of the profile must be at least 40 conventional years.

*The durability of the profile is determined experimentally. Plastic product placed in a chamber where the load that the profile may be subject to over several decades is recreated. The results of the experiment depend on how long the profile withstood the load.

5.3.10 The heat transfer resistance value must be at least 0.4 - 0.9 m2 x °C/W (depending on the location and size of the chambers).

5.5.1 Each meter of the profile must be marked with a special marking, which provides information about the batch of the profile, the date of its manufacture, as well as the symbol of the profile material.

GOST 30674-99 “Window blocks made of polyvinyl chloride profiles. Technical specifications"

The standard applies to window and balcony structures made of polyvinyl chloride.

GOST for PVC windows No. 30674-99 was first introduced on January 1, 2001 by decree. Gosstroy of the Russian Federation No. 37 dated 05/06/2000.

Key points:

5.1.3 Window construction for residential premises must provide for ventilation using vents, swing-out sashes and ventilation valves.

5.1.4 Estimated weight of sashes for profiles white should not exceed 80 kg, for colored profiles - 60 kg.

*When painted at the production stage, PVC may lose some of its stability and hardness, so the weight of the sash for colored profiles is less.

5.3.1 GOST “Plastic (PVC) Windows” No. 30674-99 establishes the basic performance characteristics of a standard profile with various double-glazed windows.

The name of indicators Indicator value
Reduced heat transfer resistance, m2.°C/W, not less than:
with single-chamber glass

*Glass unit with ordinary glass 4 mm thick, air chamber width - 16 mm.

0,35

*Glass unit with standard 4 mm thick glass and a 16 mm argon chamber.

0,37

*Glass unit with regular and energy-saving (hard) glass 4 mm thick and a 16 mm camera.

0,54
0,58

*Glass unit with ordinary and energy-saving (hard) glass and a 16 mm chamber with argon.

0,59

*Similar to the previous one, the difference is that energy-saving glass has a soft coating.

0,63
with double-glazed windows;

4M1-8-4M1-8-4M1

*Standard two-chamber package with regular 4mm thick glass and two 8mm cameras.

0,49

4M1-10-4M1-10-4M1

*Similar to the previous one, the thickness of the air chambers is 10 mm.

0,51

4M1-10Ar-4M1-10Ar-4M1

0,54

4M1-12-4M1-12-4M1

*Glass unit with standard glass 4 mm thick and air chambers 12 mm thick.

0,53

4M1-8-4M1-8-I4

0,56

4M1-12Ar-4M1-12Ar-4M1

*Similar to the previous one, the chambers are filled with argon.

0,57

4M1-8-4M1-8-K4

*Glass unit with two 8-mm air chambers, one of the glasses has a hard energy-saving coating.

0,61

4M1-8Ar-4M1-8Ar-K4

*Glass unit with two chambers 8 mm thick and filled with argon, as well as with energy-saving (hard) glass.

0,63

4M1-8Ar-4M1-8Ar-I4

*Similar to the previous one, energy-saving glass with a soft coating.

0,65

4M1-12-4M1-12-K4

*Glass unit with two 12 mm thick 12 mm chambers and energy-saving hard-coated glass.

0,61

4M1-12-4M1-12-I4

*Similar to the previous one, energy-saving glass with a soft coating.

0,66

4M1-12Ar-4M1-12Ar-K4

*Glazed windows with two 12mm chambers filled with argon and energy-saving hard-coated glass.

0,67

4M1-12Ar-4M1-12Ar-I4

*Similar to the previous one, energy-saving glass with a soft coating.

0,72
Sound insulation class, not lower D
Durability, conditional years of operation:
PVC profiles 40
double-glazed windows 20
sealing gaskets 10

*This table shows the main markings of the characteristics of a double-glazed window.

The first number is the thickness of the glass in the package; the absence of the first number means that the value of this indicator is not standardized.

The letters M, K, I indicate the brand of glass.

M1 - standard glass without any coating.

K4 - energy-saving glass with a hard coating (you can read more about energy-saving glass in this article).

I4 - energy-saving glass with a soft coating.

The next number indicates the thickness of the air chamber and its filling.

The Ag marking means that the chamber is filled with argon (an inert gas that improves the thermal insulation properties of the window); the absence of any marking indicates that the chamber is filled with air.

The following designations are similar to the first two.

5.3.5 The appearance of the finished product must completely coincide with the appearance of the reference sample. Does not allow blackening of the welding corner or any change in profile color.

GOST 24866-99 "Glued glass units for construction purposes. Technical conditions"

This GOST includes all the basic requirements for double-glazed windows.

Key points:

3.6 According to this GOST for plastic windows, the dimensions of the double-glazed window should not exceed 3.2x3.0 m. It is not recommended to produce double-glazed windows smaller than 300x300 mm and with an aspect ratio of more than 1:5.

The glass used in the package can be of several different types:

Name of glass type Designation of glass (brand)

Leafy

*Ordinary glass, without any additional functions.

M1, M2, M7

Patterned

*Has texture and pattern.

U

Reinforced

*There is a metal grid around the perimeter of the glass, which increases the strength and safety of the glass.

A

Reinforced polished

*Similar to the previous one, with a smoother surface

A_p

Multilayer:

shockproof

penetration resistant

safe

A1, A2, A3

SM1, SM2, SM3, ST1,

Dyed in bulk

*Colored at the production stage by adding various dyes to the raw materials

T

Hardened:

chemically strengthened

hardened

Sun protection

*Tinted, dims bright light.

WITH

Energy saving:

hard surface

with soft cover

4.1.7. The characteristics of finished double-glazed windows must correspond to the following:

Type of glass unit Type of glass unit Heat transfer resistance coefficient Sound insulation, not less, dB Dew point no higher, °C
General construction purposes Single chamber -45
Double chamber 0,44 27 Not indicated
Impact resistant Single chamber 0,32 26 Not indicated
Double chamber 0,44 28 Not indicated
Sun protection Single chamber 0,32 25 Not indicated
Double chamber 0,44 27 Not indicated
Energy saving Single chamber 0,58 26 Not indicated
Double chamber 0,72 28 Not indicated
Frost-resistant Single chamber 0,58 26 Not indicated
Double chamber 0,72 28 Not indicated
Noiseproof Single chamber 0,32 34 -45
Double chamber 0,44 34 Not indicated

*Dew point is the temperature at which moisture inside and outside the glass unit is converted into condensation.

1. DEVELOPED by the Department of Standardization, Technical Standardization and Certification of the Gosstroy of Russia with the participation of the company ZAO KBE Window technologies", NIUPTS "Interregional Window Institute" and the State Enterprise Center for Methodology of Standardization and Standardization in Construction of the State Construction Committee of Russia. INTRODUCED by the State Construction Committee of Russia.
2. ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (INTKS) on December 2, 1999.
3. INTRODUCED FOR THE FIRST TIME.
4. ENTERED INTO EFFECT on January 1, 2001 as a state standard of the Russian Federation by Decree of the State Construction Committee of Russia dated May 6, 2000 No. 37.
An amendment was introduced, adopted by the Letter of the State Construction Committee of Russia dated July 23, 2001 No. 9-28/462

1 area of ​​use.

This standard applies to window and balcony door units made of polyvinyl chloride profiles in accordance with GOST 30673 of a single design with double-glazed windows (hereinafter referred to as window units or products) for buildings and structures for various purposes. It is allowed to extend the requirements of the standard to products glazed with sheet glass and intended for use in unheated premises. The standard does not apply to roof window units, products with sliding opening sashes, as well as special-purpose window units in terms of additional requirements for fire safety, burglary protection, etc. The scope of application of specific brands of products is established depending on operating conditions, in accordance with current building codes and regulations, taking into account the requirements of GOST 23166 and this standard. The requirements of this standard are mandatory (except as specified in the text as recommended or reference). The standard can be used for product certification.

This document contains references to the following standards:
GOST 9.303-84 ESZKS. Metallic and non-metallic inorganic coatings. General requirements to choice
GOST 111-90 Sheet glass. Specifications
GOST 166-89 Calipers. Specifications
GOST 427-75 Metal measuring rulers. Specifications
GOST 538-88 Lock and hardware products. General technical conditions
GOST 7502-98 Metal measuring tapes. Specifications
GOST 8026-92 Calibration rulers. Specifications
GOST 9416-83 Construction levels. Specifications
GOST 10354-82 Polyethylene film. Specifications
GOST 23166-99 Window blocks. General technical conditions
GOST 24033-80 Wooden windows and balcony doors. Mechanical Test Methods
GOST 24866-99 Double-glazed windows for construction purposes. Specifications
GOST 26433.0-85 System for ensuring the accuracy of geometric parameters in construction. Rules for performing measurements. General provisions
GOST 26433.1-89 System for ensuring the accuracy of geometric parameters in construction. Rules for performing measurements. Factory-made elements
GOST 26602.1-99 Window and door blocks. Methods for determining heat transfer resistance
GOST 26602.2-99 Window and door blocks. Methods for determining air and water permeability
GOST 26602.3-99 Window and door blocks. Method for determining sound insulation
GOST 26602.4-99 Window and door blocks. Method for determining the total light transmittance
GOST 30673-99 PVC profiles for window and door blocks. Specifications

3 Terms and definitions

The terms and definitions used in this standard are given in GOST 23166. Terms reflecting the specific design of window blocks made of polyvinyl chloride profiles (hereinafter referred to as PVC profiles), as well as definitions of their main functional areas, parts and dimensions are given in Appendix A.

4 Classification and designation

4.1 Products are classified according to GOST 23166, as well as according to design options and type of finishing of the front surfaces of PVC profiles.
According to the design options of PVC profiles, window blocks are divided into products with one-, two-, three-, four or more chamber profiles.
Based on the type of finishing of the front surfaces, products are divided into:
white, colored in mass; finished with decorative film (laminated); with co-extruded face covering.
4.2 The symbol of products is accepted according to GOST 23166 indicating the designation of this standard.
4.3 For products manufactured according to individual orders, it is allowed to adopt the following structure of the symbol:

Example of a symbol for a window profile- OP B2 1840-1220 (4M1-16Ar-K4) GOST 30674-99 - window block made of PVC profiles - OP, product class in terms of reduced heat transfer resistance - B2, height 1840 mm, width 1220 mm, with double-glazed unit design: outer glass 4 mm thick, grade M1 according to GOST 111, interglass distance 16 mm, filled with argon, internal glass 4 mm thick with hard heat-reflecting coating, in accordance with this standard.

In case of using products frost-resistant version to the product type designation add letter " M».

When placing an order for the manufacture (supply) of individual products, it is recommended to indicate a design solution option, including a description of the design of profiles and double-glazed windows, a drawing indicating the opening pattern, type of window devices, requirements for appearance and other requirements as agreed between the manufacturer and the customer.

5 Technical requirements

5.1 General provisions
5.1.1 Products must comply with the requirements of this standard, GOST 23166 and be manufactured according to design and technological documentation approved in the prescribed manner.
The recommended documentation for the manufacture of window units is given in Appendix B.
5.1.2 The products consist of frame elements welded from PVC profiles, reinforced with steel liners.
Imposts are fixed in frame elements using mechanical connections or welding.
The design of products (except for those intended for unheated premises) must include at least two rows of sealing gaskets in the recesses.
Examples of design solutions for the main connection units (anthems) of sashes and frames of various window systems are shown in Figures 1-3.

Figure 1 - Main seal assemblies with internal and external seals
a - window system of three-chamber profiles; b - window system with a four-chamber sash and a three-chamber frame (location of the outer walls of the sashes and frames in the same plane); c - window system of three-chamber profiles (opening outwards); d - window system of multi-chamber profiles with an expanded frame; d - window system with glazed frame

Figure 2 - Nodes of the main vestibules with various types seals
a, b - window systems made of three-chamber profiles with middle and internal seals; c - window system with a four-chamber sash and a three-chamber frame, with outer, middle and inner seals; d - window system with a multi-chamber sash and a three-chamber frame with outer, middle and internal seals (location of the front outer walls of the sashes and frames in the same plane); d - window system with a four-chamber sash and frame with outer, middle and inner seals; e - window system with a four-chamber sash and a multi-chamber composite frame with external middle and internal seals

Figure 3 - Assemblies of the impost and beam narthexes
a - impost narthex of a window system with external and internal seals; b - a shutter-type (impostless) sash of a window system with external and internal seals; c - a shutter-type (impost-free) sash window system with middle and internal seals; d - impost narthex of non-opening and opening elements of the window system with middle and internal seals
5.1.3 The design of products for residential premises must provide for ventilation of the premises using vents, transoms, flaps with tilt-and-turn (tilt-up) adjustable opening or ventilation valves. To improve the humidity conditions of premises, it is recommended to use self-ventilation systems in products using intra-profile channels, as well as window units with built-in adjustable and self-regulating climate valves. The in-profile duct self-ventilation system is given in Appendix B. To increase the soundproofing characteristics of the product in ventilation mode, noise-proof valves can be installed in window units.
5.1.4 The requirements of this standard apply to window units with an area not exceeding 6 m2, with a maximum area of ​​each opening element of 2.5 m2 for white products and 2.2 m2 for products of other colors. The estimated weight of the doors (leaves) of white products should not exceed 80 kg, the weight of opening elements of products of other colors is 60 kg. The production of window blocks (sashes) with an area and weight exceeding the specified values ​​must be confirmed by the results of laboratory tests or additional strength calculations in accordance with current building codes, taking into account the requirements of GOST 23166. The permissible ratio of the height and width of opening elements of specific brands of products, taking into account the opening pattern, the types of profiles and window devices used, the moment of inertia of the reinforcing liners and the weight of the sash elements are established in the technical documentation.

5.1.5 Products must be safe to use and maintain. Safety conditions for using products various designs installed in project documentation(for example, window units with hanging sashes are not recommended for use in children's institutions). Products must be designed for operating loads, including wind loads, in accordance with current building codes.
5.1.6 Products (or materials for their manufacture and components) must have documents on sanitary safety provided for by current legislation and drawn up in the prescribed manner.

5.2 Dimensions and requirements for maximum deviations

5.2.1 Overall dimensions and architectural drawings of window units - in accordance with GOST 23166.
The nominal dimensions of sections of profiles, reinforcing liners, combinations of profiles are established in the technical documentation for their manufacture.
5.2.2 Maximum deviations of the nominal overall dimensions of products should not exceed +2.00 -1.00 mm.
5.2.3 Maximum deviations from the nominal dimensions of product elements, gaps in the rebates and under the overlay, the dimensions of the location of window devices and hinges should not exceed the values ​​​​established in table 1. The difference in the lengths of the diagonals of rectangular frame elements should not exceed 2.0 mm at the greatest length sash sides up to 1400 mm and 3.0 mm - more than 1400 mm.

(Changed edition, Amendment 2001)

5.2.4 The difference in the front surfaces (sag) in welded corner and T-shaped connections of adjacent profiles of frames and sashes, the installation of which is provided in the same plane, should not exceed 0.7 mm, when mechanically connecting the imposts with the profiles of the frames, as well as with each other - no more than 1.0 mm.
5.2.5 If the processing of a weld involves making a groove, the size of the groove on the front surfaces should not exceed 5 mm in width, the depth of the groove should be in the range of 0.5-1.0 mm, and the cut size of the outer corner of the weld should not must exceed 3 mm along the weld seam.
5.2.6 The sagging of opening elements (sashes, leaves, vents) in the assembled product should not exceed 1.5 mm per 1 m of width.
5.2.7 The deviation of the nominal size of the distance between the overlaps of adjacent closed doors should not exceed 1.0 mm per 1 m of the length of the rebate.
5.2.8 Deviations from the straightness of the edges of parts of frame elements should not exceed 1 mm per 1 m of length in any section

5.3 Characteristics

5.3.1 The main operational characteristics of products with three-chamber profiles of frames and sashes are given in Table 2. Indicators of reduced heat transfer resistance for products from profiles with a different number of chambers and a different glass unit design are taken based on the results of laboratory tests.

(Changed edition, Amendment 2001)

5.3.2 Resistance to static loads and forces applied to the doors to open and close them - according to GOST 23166.
5.3.3 Welded corner connections with machined weld seams of sashes up to 1000 mm wide must withstand the test load applied according to diagram A of Figure 9, not less than:
750 N - with sash height up to 1300 mm;
800 N - for sash heights over 1300 to 1500 mm;
900 N - for sash heights over 1500 to 1800 mm;
1000 N - with a glazing area of ​​2.1-2.3 m2 and for door frames.
The value of loads when testing the strength of corner joints of sashes with a width of over 1000 to 1200 mm is increased by 10%. The value of the loads when testing the strength of corner connections of boxes according to scheme A in Figure 9 is at least 800 N, according to scheme B - 1600 N. When tested according to scheme B in Figure 9, the corner joints must withstand a load doubled.

5.3.4 The strength values ​​of corner connections of frame elements in the case of using profiles of classes B and C according to GOST 30673 are established in the normative and design documentation for these types of products.
5.3.5 The appearance of the products: color, gloss, permissible surface defects of PVC profiles (risks, scratches, shrinkage cavities, etc.) must: correspond to standard samples approved by the head of the manufacturer of the products. Welded seams should not have burns, uncooked areas, or cracks. Changing the color of PVC profiles in places of welded seams after they have been cleaned is not allowed.
5.3.6 The front surfaces of profiles of doors and product boxes (except curved ones) must be protected with self-adhesive film.
5.4 Requirements for components and their installation
5.4.1 Materials and components used for the manufacture of window units must comply with the requirements of standards, technical specifications, and technical certificates approved in the prescribed manner.
5.4.2 The main components of the products: PVC profiles, double-glazed windows, sealing gaskets, window devices must be tested for durability (failure-free operation) in testing centers accredited to conduct such tests.

5.5 Requirements for PVC profiles

5.5.1 Polyvinyl chloride profiles must be made from rigid, unplasticized polyvinyl chloride, modified for high impact strength and resistance to climatic influences, and meet the requirements of GOST 30673, as well as technical specifications for specific profile systems approved in the prescribed manner.
5.5.2 It is recommended to make products from white PVC profiles, painted in the mixture. By agreement between the consumer and the manufacturer, it is allowed to manufacture products from PVC profiles of other colors and types of finishing of the front surfaces. The use of colored profiles painted in the mixture without a protective decorative coating on surfaces exposed to ultraviolet rays is not permitted.
5.5.3 Curved profiles should not have deviations from the shape (warping, waviness) exceeding (±1.5) mm in width and height of the profile. Recommended minimum bending radius for white PVC profiles should be taken equal to five times the profile width, for other profiles - 5.5 times the profile width.

5.6 Requirements for glazing, door panels and sealing gaskets

5.6.1 For glazing products, single- or double-glazed windows are used in accordance with GOST 24866, glass in accordance with GOST 111, as well as in accordance with regulatory documentation for specific types of translucent filling of window blocks. In the design of double-glazed windows, it is recommended to use glass with low-emissivity heat-reflecting coatings. To improve the thermal protection characteristics, double-glazed windows can be filled with inert gas.
5.6.2 To increase architectural expressiveness, it is allowed to install decorative layouts (slabs) on the outer surfaces of double-glazed windows using weather-resistant adhesives or use double-glazed windows with an internal frame (Figure 4).
5.6.3 Double-glazed windows (glass) are installed in the rebate of the sash or frame on pads that prevent the edges of the double-glazed window (glass) from touching the internal surfaces of the rebates of PVC profiles. Depending on their functional purpose, pads are divided into basic, support and spacer.

Figure 4 - Options for installing decorative layouts
a - profiles of the internal frame of the double-glazed window; b - overhead decorative layouts; c - option for the combined use of overhead layouts and the internal frame of a double-glazed window; d - binding connections of layouts

To provide optimal conditions To transfer the weight of the glass unit to the structure of the product, support pads are used, and to ensure the nominal dimensions of the gap between the edge of the glass unit and the fold of the sash, spacer pads are used. Base shims are used to level the rebate bevels and are installed under the support and spacer shims. The width of the base pads must be equal to the width of the rebate, and the length must be no less than the length of the support and spacer pads. Support and spacer pads can combine the functions of basic pads. The length of the support and spacer pads should be from 80 to 100 mm, the width of the pads should be at least 2 mm greater than the thickness of the glass unit.
5.6.4 Linings are made of rigid weather-resistant polymer materials. The recommended hardness value of the support pads is 75-90 units. according to Shore A.
5.6.5 Methods of installation and (or) design of pads must exclude the possibility of their displacement during transportation and operation of the products.
5.6.6 The design of the linings should not impede air circulation over the inner surface of the glazing rebate.
5.6.7 If the installation location of the lining coincides with the head of the fastening screw, the lining must not be skewed.
5.6.8 It is recommended to install no more than two support pads on any side of the glass unit.
5.6.9 The distance from the pads to the corners of the double-glazed windows should, as a rule, be 50-80 mm. If the width of the glass unit is more than 1.5 m, it is recommended to increase this distance to 150 mm.
5.6.10 The basic layout of support and spacer pads when installing double-glazed windows, depending on the type of opening of window units, is shown in Figure 5. In balcony door units and in products with reinforced locking devices, it is recommended to install additional pads in the locking areas.

Figure 5 - Layout diagrams of support and spacer pads during installation of double-glazed windows, depending on the type of opening of window units
Types of opening window units: a - non-opening; b - tilt and turn; c - rotary (swing); g - folding; d - suspended; e - installation of linings in figured window blocks; g - support pads; c - spacers

5.6.11 It is recommended to make opaque fillings of balcony door panels (panels) from three-layer panels consisting of plastic or aluminum facing sheets filled with insulation. In the panels of products intended for use in unheated rooms, it is allowed to use sheet or facing materials without insulation.
5.6.12 Installation of panels in door leaves is carried out in accordance with the requirements for the installation of double-glazed windows.
5.6.13 Design solutions for fastening units for double-glazed windows, as well as panels for filling the opaque part of the door leaf, must exclude the possibility of their dismantling from outside.
5.6.14 Installation of double-glazed windows (glasses), as well as sealing of the sashes, is carried out using elastic polymer sealing gaskets. It is allowed to use glazing beads with a co-extruded seal for fastening double-glazed windows from the inside.
5.6.15 Sealing gaskets must be resistant to climatic and atmospheric influences.
5.6.16 The fit of the sealing gaskets must be tight, preventing the penetration of water.
5.6.17 Sealing gaskets must be installed continuously along the entire perimeter of the sashes and double-glazed windows. When installing in a ring, the joint of the gaskets should be in the upper part of the product. When installing gaskets with joints in corners at 45°, the joints of the gaskets should be welded or glued (except for gaskets installed in glazing beads). Angular bends and welded joints sealing gaskets for double-glazed windows should not have protrusions (bulges) that cause concentrated loads on the double-glazed windows.

It is allowed to disrupt the continuity of installation of gaskets in the sash vestibule in structures that provide for self-ventilation of products, as well as in other cases provided for by design solutions and established in the design documentation.

5.7 Requirements for reinforcement inserts

5.7.1 The main PVC profiles of the products are reinforced with steel liners with anti-corrosion coating.
5.7.2 Shape, wall thickness and moments of inertia of reinforcing liners, as well as the maximum permissible dimensions of the valves when used specific types inserts are specified in the technical documentation for the manufacture of products.
5.7.3 Reinforcing liners must fit into the internal chambers of PVC profiles tightly, by hand, without the help of special devices.
5.7.4 When using white profiles, reinforcing liners may not be installed (except for imposts) in parts of products whose length is less than 700 mm. When using colored profiles, as well as in the details of frost-resistant window blocks and in special cases when this is required according to the documentation of the manufacturers of PVC profiles, the installation of reinforcing liners is mandatory in all parts of the products.
5.7.5 The wall thickness of the reinforcing liners must be at least 1.2 mm; to strengthen colored and frost-resistant profiles, it is recommended to use reinforcement liners with a wall thickness of at least 1.5 mm.
5.7.6 The distance from the liner to the corner (end) of the reinforced part of the profiles should be within 10-30 mm. In the designs of products with glass units weighing more than 60 kg, as well as in reinforced products, it is recommended to use liners trimmed at an angle of 45°. Examples of installation of reinforcing inserts are shown in Figure 6.

Figure 6 - Examples of installing reinforcement inserts

The length of the reinforcing mullion liners when they are mechanically attached to the box liners is determined by the design of the connection.

(Changed edition, Amendment 2001)

5.7.7 Joining or breaking of reinforcing liners along the length within the same PVC profile is not allowed.
5.7.8 Each reinforcing liner is attached to the non-front side of the PVC profile with at least two self-tapping screws (screws) according to regulatory documentation (hereinafter referred to as ND). The distance from the internal corner (weld seam) to the nearest installation location of the self-tapping screw should not exceed 80 mm. The fastening pitch should be no more than: 400 mm for white profiles, 300 mm for other types of profiles, as well as for frost-resistant profiles.
5.7.9 Steel reinforcing liners must be protected with a zinc coating with a thickness of at least 9 microns in accordance with GOST 9.303.

Omissions and damage to the coating are not allowed.

5.8 Requirements for window devices

5.8.1 When manufacturing products, window devices and fasteners are used that are specifically designed for use in window systems made of PVC profiles.
5.8.2 The type, number, location and method of fastening of locking devices and hinges are established in the working documentation, based on the size and weight of the opening elements of the product, as well as the operating conditions of the window units. In this case, the distance between hinges and locking points, as a rule, should not exceed 800 mm.
5.8.3 It is recommended to fasten the hinges with self-tapping screws after at least two PVC walls profile with a total thickness of at least 4.5 mm or through one profile wall and a reinforcing liner. If it is necessary to drill holes for screws, their diameter should be equal to the diameter of the central core of the screw. When the opening elements weigh more than 60 kg, as well as in balcony door blocks and reinforced products, it is recommended to fasten the hinges into reinforcing inserts.
5.8.4 It is recommended to use adjustable hinges in products, devices for tilt-and-turn opening, providing slot ventilation, as well as ventilation with an adjustable opening angle, using safety devices against accidental opening (including when the devices are positioned in ventilation mode). To ensure a fixed gap between the lower profiles of the sashes and frames, it is recommended to use guides (impedance) pads, rollers or special fittings.
5.8.5 Locking devices must ensure reliable locking of opening elements of products. Opening and closing should occur easily, smoothly, without jamming. Handles and bolts of appliances should not move spontaneously from the “open” or “closed” position.
5.8.6 The designs of locking devices and hinges must ensure tight and uniform compression of the gaskets along the entire sealing contour in the recesses.
5.8.7 Window fittings and fasteners must meet the requirements of GOST 538 and have a protective and decorative (or protective) coating in accordance with GOST 9.303.

Window devices must withstand the loads and forces applied to them in accordance with GOST 23166.

5.9 Design requirements

5.9.1 Corner connections of PVC profiles of frame elements must be welded. The design strength of welded joints is given in the design documentation. To strengthen welded joints in the corners of balcony block panels with a width of more than 800 mm, it is recommended to use welded polyvinyl chloride liners connected with screws to reinforcing liners. An example of installing liners is shown in Figure 7.
5.9.2 Impost parts are attached to adjacent PVC profiles of the frame (sash) using steel or plastic fasteners, screws or screws. Examples of fastening imposts are shown in Figure 8. It is allowed to use welded T-shaped and cross-shaped connections of imposts. In this case, the strength of the connections must be no lower than the strength established for corner connections.
5.9.3 Corner and T-shaped connections of profiles must be sealed. Mechanical sealing is allowed PVC connections profiles with weatherproof elastic gaskets. Gaps up to 0.5 mm can be sealed with special sealants that do not impair the appearance of the products and protect the connections from moisture penetration.

Figure 7 - Insert for strengthening corner joints

Figure 8 - Examples of fastening imposts

5.9.4 Product designs must include a system of holes: for draining the cavity between the edges of the glass unit and the folds of the profiles; water drainage; wind pressure compensation; reducing heating of colored profiles.
5.9.5 Each glazing field must have holes for draining the cavity between the edges of the glass unit and the folds of the profiles. The holes should be located in the deepest parts of the folds and not have burrs that prevent water drainage. For systems with a middle seal, the holes must be located in front of the middle seal on the outside. In the lower profile of the sash there must be at least two holes with a maximum distance between them of 600 mm, in the upper profile with a length of up to 1 m - two holes, and more than 1 m - three. Recommended hole sizes are at least 8 mm in diameter or at least 5 x 10 mm in size. The location of the holes should not coincide with the installation locations for the linings under the double-glazed windows. The holes in the profile walls must be offset relative to each other by at least 50 mm.
5.9.6 The lower profiles of boxes and horizontal imposts must have at least two drainage holes measuring at least (5x20) mm, the distance between which should be no more than 600 mm. The drainage holes must be offset in the profile walls by at least 50 mm. The holes must not have burrs that would impede water drainage. For systems with a middle seal, the slots must be located in front of the middle seal on the outside. The holes on the front surface of the box should be protected with decorative visors.
5.9.7 For systems with external and internal seals and for systems with three sealing circuits, when installing products at a height of more than 20 m, it is recommended to make holes in the upper horizontal profiles of the frames to compensate for wind pressure in the cavity between the frame and the sash. Holes for compensating wind pressure must have a diameter of at least 6 mm or a size of at least (5x10) mm in the upper profile of the box. If the length of the box profile is up to 1 m, two holes are drilled, and more than 1 m - three. To compensate for wind pressure, it is allowed to remove the outer seal in sections of 30 mm in length in the upper profile of the box.
5.9.8 Functional openings should not pass through the walls of the main chambers of the profiles.
5.9.9 In the case of using colored profiles, it is recommended (for ventilation of external chambers to avoid overheating when exposed to sunlight) to make through holes through the walls of the external chambers of the profiles of sashes and frames with a diameter of 5-6 mm.
5.9.10 The number and location of all types of holes are established in the working documentation. In this case, the influence of drainage holes on adjacent functions of products (sound, heat insulation, etc.) should be taken into account.

(Changed edition, Amendment 2001)

5.9.11 The depth of pinching of a double-glazed window (glass) in the folds of profiles, as well as the depth of pinching by glazing beads, should not be less than 14 mm.
5.9.12 It is recommended to protect the thresholds of balcony doors with aluminum plates that do not block the openings for water drainage.
5.10 Completeness
5.10.1 The configuration of products when delivered to the consumer must meet the requirements established in the order.
5.10.2 Finished products must have installed instruments, double-glazed windows, sealing gaskets and a protective film on the front surfaces. A set of products may include additional, connecting and other profiles for various purposes in accordance with GOST 30673. Accessory profiles, parts of locking devices protruding beyond the plane of the product, as well as decorative visors may be supplied unmounted with the products. By agreement between the manufacturer and the consumer, separate transportation of double-glazed windows is allowed, and the consumer must be provided with a diagram for installing linings under the double-glazed windows.

(Changed edition, Amendment 2001)

5.10.3 The delivery package must include a quality document (passport) and instructions for use of the products.
5.10.4 At the consumer’s request, the manufacturer provides him with standard instructions for installing window units, and also completes the product with materials for caring for the product in accordance with the requirements of the operating instructions.
5.11 Marking
5.11.1 Product marking - according to GOST 23166.
5.11.2 The main profiles, window devices and double-glazed windows included in the product must be marked in accordance with the RD for these products.

6 Acceptance rules

6.1 Products must be accepted by the technical control of the manufacturer for compliance with the requirements of this standard, as well as the conditions specified in the contract for the manufacture and supply of products. Confirmation of acceptance of products by technical control of the manufacturer is their marking, as well as the execution of documents on acceptance and quality of products.

Products are accepted in batches. When accepting products at the manufacturing enterprise, the number of products manufactured within one shift and issued with one quality document is taken as a batch.

6.2 The product quality requirements established in this standard confirm:
incoming inspection of materials and components;
operational production control;
acceptance control of finished products;
control acceptance tests of a batch of products carried out by the quality service of the manufacturer;
periodic testing of products in independent testing centers;
qualification and certification tests.
6.3 The procedure for conducting incoming inspection and operational production control at workplaces is established in the technological documentation.

If the manufacturer completes window units with components of its own manufacture, they must be accepted and tested in accordance with the requirements of the regulatory documentation for these products.

6.4 Acceptance quality control finished products carried out individually, using the method of continuous control. In this case they check:
appearance of products;
deviations in the size of gaps under the overlay;
sagging of opening elements;
deviation in the size of the distance between the flaps of the valves;
presence and location of holes;
operation of window devices and hinges;
the presence of a protective film on the front surfaces.

Finished products that have passed acceptance control are marked. Products that do not pass acceptance control for at least one indicator are rejected.

6.5 Products must undergo control acceptance tests carried out by the quality service of the manufacturer at least once per shift. At the same time, they control:
deviations of nominal dimensions and straightness of edges;
strength of corner joints;
requirements for installing linings under double-glazed windows;
requirements for installation of sealing gaskets;
requirements for installation of reinforcing liners;
location and operation of window fixtures;
requirements for the quality of welds;
requirements for appearance and presence of protective film;
requirements for the size, number and location of functional holes;
requirements for labeling and packaging.
Tests are carried out on three samples.

In the case of a negative test result for at least one indicator, the quality of products is re-checked on twice the number of samples for the indicator that had a negative test result. If a non-compliance of the indicator with the established requirements is detected again, the controlled and subsequent batches of products are subjected to continuous control (grading). If the result of continuous control is positive, they return to the established procedure for acceptance tests.

In case of a negative test result in terms of the strength of corner joints, repeated tests are carried out on twice the number of samples. If the result of repeated tests is unsatisfactory, the batch is rejected, and production of the products is stopped until the cause of the defect is eliminated.

(Changed edition, Amendment 2001)

6.6 Periodic tests for performance indicators specified in 5.3.1-5.3.3 are carried out when changes are made to the design of products or their manufacturing technology, but at least once every five years, as well as during certification of products (in terms of indicators provided for by the methods certification).

Qualification tests of products are carried out when products are put into production. In justified cases, it is allowed to combine qualification and certification tests.

Tests are carried out in independent testing centers accredited to conduct them.

6.7 The consumer has the right to carry out quality control checks of products, while observing the sampling procedure and test methods specified in this standard.

When accepting products by the consumer, a batch is considered to be the number of products shipped according to a specific order, but not more than 500 pieces, documented in one quality document.

By agreement of the parties, acceptance of products by the consumer can be carried out at the manufacturer's warehouse, at the consumer's warehouse or in another place specified in the supply agreement.
6.9 Each batch of products must be accompanied by a quality document (passport) in accordance with GOST 23166.
6.10 Acceptance of products by the consumer does not relieve the manufacturer from liability if hidden defects that led to a violation of the performance characteristics of products during the warranty period.

7 Control methods

7.1 Methods of incoming and production operational quality control are established in the technological documentation.
7.2 Control methods for acceptance inspection and acceptance testing
7.2.1 The geometric dimensions of products, as well as the straightness of the edges, are determined using the methods established in GOST 26433.0 and GOST 26433.1. Maximum deviations from the nominal dimensions of product elements, the difference in diagonal lengths and other dimensions are determined using a metal measuring tape in accordance with GOST 7502, calipers in accordance with GOST 166, probes in accordance with ND. Maximum deviations from the straightness of edges are determined by applying a straight edge in accordance with GOST 8026 or a building level with a flatness tolerance of at least the ninth degree of accuracy in accordance with GOST 9416 to the part being tested and measuring largest gap using ND probes. Measurements of linear dimensions should be made at the air temperature of the products (20±4) °C. If it is necessary to carry out measurements at other temperatures, the temperature change in the linear dimensions of the profiles should be taken into account: 0.8 mm/m for every 10 °C deviation from the specified temperature.

7.2.2 The maximum deviations of the nominal dimensions of the gaps under the overlay are checked using a set of feeler gauges. The gaps in the rebate are determined with a caliper by measuring adjacent cross-sectional dimensions.

(Changed edition, Amendment 2001)

7.2.3 The sag in the mating of adjacent parts is determined with a feeler gauge as the distance from the edge of a metal ruler in accordance with GOST 427, applied to the upper mating surface, to the lower surface.
7.2.4 The appearance and color of products (including in places of welds) are assessed by comparison with standard samples approved in the prescribed manner.

Differences in color, gloss and surface defects visible to the naked eye from a distance of (0.6-0.8) m in natural light of at least 300 lux are not allowed.

7.2.5 The tight fit and correct installation of sealing gaskets, the presence and location of pads, functional holes, window devices, fasteners and other parts, the color and absence of cracks in welded joints, the presence of a protective film, markings and packaging are checked visually. To determine the tightness of the sealing gaskets, compare the dimensions of the gaps in the recesses and the degree of compression of the gaskets, which should be at least 1/5 of the height of the uncompressed gasket. Measurements are made with a caliper. The tightness of the sealing gaskets in closed casement vestibules can be determined by the presence of a continuous trace left by a coloring agent (for example, colored chalk) previously applied to the surface of the gaskets and easily removed after inspection.

7.2.6 Determination of the strength (bearing capacity) of fillet welded joints To test the strength of fillet welded joints, the load application diagrams shown in Figure 9 are used.

Figure 9 - Schemes for applying loads when determining the strength of fillet welded joints
1 - support; 2 - stop (for scheme B - carriage); 3 - sample; 4 - load application point; 5 - removable fastening clamps

The test procedure is in accordance with GOST 30673 with the following additions.

Weld seams are cleaned according to the accepted technology for manufacturing window blocks.

Samples are tested with reinforcing inserts inserted into them.

The magnitude of the loads is taken according to 5.3.3, the control method is non-destructive, exposure under load is at least 3 minutes.

The test result is considered satisfactory if each sample withstood the load without destruction or cracking.

7.2.7 The operation of window devices is checked by opening and closing the sash elements of the product five times. If deviations are detected in the operation of window devices, they are adjusted and rechecked.

7.3 Methods of control during periodic testing.

7.3.1 Strength ( bearing capacity) fillet welded joints are determined according to 7.2.6.

When conducting tests, the use of other load patterns and test equipment is permitted. In this case, test methods, including processing of results, must be correlated with the test method in 7.2.6.

7.3.2 The reduced heat transfer resistance is determined according to GOST 26602.1.

7.3.3 Air permeability is determined according to GOST 26602.2.

7.3.4 Sound insulation is determined according to GOST 26602.3.

7.3.5 The total light transmittance is determined according to GOST 26602.4.

7.3.6 Resistance to static loads is determined according to GOST 24033.

7.3.7 Indicators of durability (including resistance to climatic and atmospheric loads), reliability of window devices, as well as the forces applied to window devices are determined according to methods approved in the prescribed manner.

8 Packaging, transportation and storage

8.1 Packaging of products must ensure their safety during storage, loading and unloading operations and transportation.

8.2 Devices or parts of devices that are not installed on the products must be packaged in plastic film in accordance with GOST 10354 or in other packaging material that ensures their safety, tightly bandaged and supplied complete with the products.

8.3 Opening doors of products must be closed with all locking devices before packaging and transportation.

8.4 Products are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.5 When storing and transporting products, they must be protected from mechanical damage, exposure to precipitation, significant temperature fluctuations and direct sunlight.

8.6 When storing and transporting products, it is not allowed to stack them on top of each other; it is recommended to install gaskets made of elastic materials between the products.

8.7 Products are stored in a vertical position at an angle of 10-15° to the vertical on wooden pads, pallets or in special containers in covered areas without direct contact with heating devices.

8.8 In the case of separate transportation of double-glazed windows, the requirements for their packaging and transportation are established in accordance with GOST 24866.

9 Manufacturer's warranty

9.1 The manufacturer guarantees that products comply with the requirements of this standard, provided that the consumer complies with the rules of transportation, storage, installation, operation, as well as the scope of application established in the regulatory and design documentation.

9.2 The guaranteed shelf life of products is 1 year from the date of shipment of the product by the manufacturer.

9.3 The warranty service life of products is established in the supply contract, but not less than 3 years from the date of shipment of the products by the manufacturer.

Appendix A (informative) Terms and definitions

For the purposes of this standard, the following terms and corresponding definitions apply.

Profile system - a set (set) of PVC profiles and component elements combined into a complete structural system, documented in design documentation.

Profiles are parts of window blocks made by extrusion with specified shapes and cross-sectional dimensions.

Profile width is the largest dimension between the front outer and inner surfaces of the profile.

Profile height is the largest cross-sectional dimension of the profile in the direction perpendicular to the profile width.

The chamber is a closed internal cavity (system of cavities) of a PVC profile, located perpendicular to the direction of heat flow. The chamber may consist of a number of subchambers separated by partitions. Chambers and subchambers can perform various specified functions, for example, for installing reinforcement inserts or as self-ventilation channels.

Rebate is a part of the profile surface formed by the protrusion of one of its parts.

Clearance - the distance between the sash and the frame, established based on the conditions of normal functioning of locking window devices.

The narthex is the place where the sash connects with the frame bars (main narthex), with the impost (impost narthex) or with the sash (impostless, stulpovy narthex).

Overlap is a protrusion in the narthex assembly, formed by the protruding part of the frame (sash) and overlapping the sash (frame) by the size in the narthex under the overlay.

Reinforcing liner is a profile steel element installed in the internal chamber of the main profile to absorb operational loads.

A combination of profiles is a junction of mating profiles (for example, a frame profile - a sash profile with a glazing bead; an impost profile - a sash profile with a glazing bead; a sash profile with a bead and a glazing bead - a sash profile with a glazing bead).

The main profiles are the profiles of frames, sashes, imposts, and frames, which perform a strength function as an integral part of window and balcony door structures.

Additional profiles are profiles that do not perform a strength function as an integral part of window and balcony door structures.

Glazing beads (glass layouts) are additional profiles designed for fastening double-glazed windows.

Glazing beads can be manufactured with a co-extruded sealing gasket.

Connecting profiles (connectors) - profiles designed for interlocking window and balcony door frames with each other in structures consisting of two or more products. Connectors can connect frame profiles at different angles and are selected taking into account strength requirements.

Expansion profiles (extenders) - profiles designed to increase the height of the window frame profile.

Slabs are profiles designed for dividing the glazing fields of sashes.

Decorative overlays are overhead decorative profiles glued to a double-glazed window from the inside and outside and forming a false binding.

Flashings are profiles designed to drain water from the window structure.

Facing profiles - profiles for finishing window slopes (corners, platbands, trims, etc.). Cladding profiles can form various systems.

Controlled ventilation is the organization of ventilation of rooms with different air exchange rates due to the design solutions of products.

Self-ventilation is a system of limited air exchange through the channels of profile chambers or through climate valves built into window units in order to regulate the air humidity in the room and prevent condensation on the internal surfaces of the windows.

Durability is a characteristic of products that determines their ability to maintain performance qualities for a given period, confirmed by the results of laboratory tests and expressed in conventional years of operation (service life).

Definitions of the main parts, dimensions and functional areas of profile combinations are shown in Figures A.1 and A.2.

Figure A.1 - Main details of the profile combination
1 - box; 2 - gasket of the outer seal; 3 - base lining; 4 - support lining; 5 - external sealing gasket of the double-glazed window; 6 - internal sealing gasket of the glass unit; 7 - double-glazed window; 8 - glazing bead; 9 - reinforcing sash liner; 10 - leaf; 11 - gasket of the internal seal; 12 - reinforcement box insert

Figure A.2 - Main dimensions and functional areas of profile combination parts
A - height of the combination of profiles; A1 - height of the sash profile; A2 - box profile height; B - width of the profile combination; B1 - sash profile width; B2 - box profile width; a1 - size of the gap (gap in the vestibule); a2 - the size of the vestibule under the overlay; a3 - height of the rebate (quarter) of the glazing; a4 - pinching height of the glass unit; b1 - size of the gap under the overlay; b2 - glass thickness

Documentation for the production of window and balcony door blocks from PVC profiles must contain the following data:
B.1 Window and door units
The design description must include:
methods and schemes for opening windows;
methodology for calculating basic and functional dimensions;
tables (diagrams) of the maximum permissible dimensions (proportions) of sashes;
types and sizes of reinforcement liners used depending on the sizes of sashes, frames, imposts, crossbars;
drawings of the location of holes for water drainage, drainage of glazing rebates, compensation of wind pressure, indicating their number and size;
number and location of locking devices;
additional requirements for windows made of colored profiles.
B.2 PVC profiles:
sections of profiles indicating their functions and division into main and additional profiles, profile articles;
basic and functional dimensions of profiles;
sections of profile combinations with main dimensions;
information about the physical and mechanical characteristics and durability of PVC profiles.
B.3 Reinforcing inserts:
material;
type and thickness of anti-corrosion coating;
sections with main dimensions;
moments of inertia (E x J),
B.4 Sealing gaskets:
material, dimensions, section shapes, recommended requirements.
B.5 Glazing:
table with possible combinations of double-glazed windows, sealing gaskets and glazing beads;
installation diagram for glazing pads.
B.6 Profile connections (corner, impost, etc.):
for welded joints - design strength for all main profiles;
for mechanical connections - a description of connecting parts, reinforcements, fasteners, sealing gaskets and sealants.
B. 7 Window fittings and hinges:
opening options;
designation of various types of window devices;
locations of devices and loops;
restrictions on the weight and size of the valves;
characteristics of protective and decorative coating;
conditions for adjusting locking devices and hinges.
B.8 Technological documentation for the manufacture of windows:
Technological documentation for the manufacture of windows must include maps technological process, technological regulations, including quality control regulations, other necessary documents.
B.9 Standard instructions for installation of products
B. 10 Product operating instructions
General requirements for installation of products are given in Appendix D.

Figure B.1 - Functional hole system
1 - drainage holes; 2 - holes for draining the cavity between the edges of the glass unit and the folds of the profiles; 3 - holes for compensating wind pressure; 4 - holes for ventilation of external chambers of colored profiles

Figure B.2 - Location of functional holes

Figure B.3 - In-profile duct self-ventilation system
1 - the gap between the frame and the sash, through which outside air enters the chamber before the middle seal. The external seal is installed only in the upper frame of the box; 2 - a special ventilation chamber in the upper bar of the frame, through which air penetrates into the cavity between the frame and the sash behind the internal seal; 3 - a system of offset holes in the sash through which air penetrates into the room; 4 - sound-absorbing pillows at the ends of the ventilation chamber in the top bar of the box

D.1 Requirements for the installation of products are established in the design documentation for construction projects, taking into account the design options for junctions of products to walls adopted in the project, designed for specified climatic and other loads.
D.2 Installation of products must be carried out by specialized construction companies. Ending installation work must be confirmed by an acceptance certificate, which includes the warranty obligations of the work manufacturer.
D.3 At the request of the consumer (customer), the manufacturer (supplier) of products must provide him with standard instructions for the installation of window and balcony door units made of PVC profiles, approved by the head of the manufacturer and containing:
drawings (diagrams) of typical mounting junction units;
list of materials used (taking into account their compatibility and temperature conditions applications);
sequence of technological operations for installing window units.

Figure D.1 - Example of a window block mounting assembly
1 - window box; 2 - foam insulation; 3 - sealing gasket; 4 - mounting dowel; 5 - window sill board

D.4 When designing and executing junction units, the following conditions must be met:
sealing installation gaps between products and opening slopes wall structures It must be tight, sealed around the entire perimeter of the window, designed to withstand climatic loads outside and operating conditions indoors.
A variant of the window block mounting assembly is shown in Figure D.1;
the design of the junction units (including the location of the window block along the depth of the opening) should prevent the formation of cold bridges (thermal bridges), leading to the formation of condensation on the internal surfaces of window openings;
the operational characteristics of the structures of the junction units (resistance to heat transfer, sound insulation, air and water permeability) must meet the requirements established in the building codes;
the vapor barrier of the seams on the side of the premises should be denser than on the outside;
the design of the junction units must ensure reliable drainage of rainwater and condensate to the outside. Moisture penetration into wall structures and premises is not allowed;
When choosing to fill installation gaps, operational temperature changes in the overall dimensions of products should be taken into account.

In order to increase the reliability of thermal insulation of the assembly unit, it is recommended to use window blocks with a frame width of at least 80 mm.

(Changed edition, Amendment 2001)

D.5 The following should be used as fastening elements for installation of products:
flexible anchors complete with screws and dowels;
construction dowels;
mounting screws;
special mounting systems(eg with adjustable mounting feet).

Options for mounting fasteners are presented in Figure D.2 and are selected depending on the wall design.

Figure D.2 - Options for mounting fasteners
a - fastening unit with a mounting dowel; b- fastening unit with a construction screw; c - fastening unit using an anchor plate

The use of sealants, adhesives, foam insulation materials, and construction nails for fastening products is not allowed.

D.6 Window units should be installed level. The deviation from the vertical and horizontal of the sides of the boxes of mounted products should not exceed 1.5 mm per 1 m of length, but not more than 3 mm per product height.

D.7 The distance between fastening elements when installing white products with profiles reinforced with steel liners should not exceed 700 mm, in other cases - no more than 600 mm (Figure D.3).

Figure D.Z - Location of fasteners
wall mounting points

(Changed edition, Amendment 2001)

D.8 To fill installation gaps (seams), silicone sealants, pre-compressed PSUL sealing tapes (compression tapes), insulating polyurethane foam cords, foam insulation, mineral wool and other materials that have a hygienic certificate and provide the required performance characteristics of the seams are used. Foam insulation materials should not have bitumen-containing additives and increase their volume after completion of installation work.

D.9 To transfer loads in the plane of the window (weight) of the product to the building structure, load-bearing blocks made of polymer materials with a hardness of at least 80 units are used. Shore A or hardwood. To fix the position of the window block in the wall, spacer blocks are used.

With multi-layer wall structures, when a window block is installed in the insulation zone, the loads must be transferred to the load-bearing part of the wall.

Wooden wedges used for temporary fixation of products during installation must be removed before sealing assembly seams.

D.10 In the case of assembly interlocking of window units with each other or with balcony door units, the connection of products should be made through special connection profiles, which may have reinforcing liners to increase the strength characteristics of products. The connection must be tight, preventing blowing and penetration of moisture, compensating for the thermal expansion of products.

Options for the blocking unit for window and balcony door blocks are shown in Figure D.4.

D.11 Removal of the protective film from the front surfaces of the profiles should be done after installing the products and finishing the installation opening, taking into account that the duration of exposure to sunlight on the protective film should not exceed ten days.

Figure D.4 - Example of a blocking unit for a window and balcony door block
1 - window block; 2 - door balcony block; 3 - coupling screw; 4 - silicone sealant; 5 - flashing

Appendix E (for reference) Information about the developers of the standard

This standard was developed by a working group of specialists consisting of:
N.V. Shvedov, Gosstroy of Russia, head;
V.A. Tarasov, JSC "KVE-Window Technologies";
H. Scheitler, KBE GmbH;
Yu.P. Alexandrov, JSC "TsNIIPromzdanii";
T.V. Vlasova, CS of window and door technology;
V.A. Lobanov, NIISF RAASN;
V.G. Milkov, S.I. Tikhomirov, NIUPTS "Interregional Window Institute";
B.C. Savich, GP CNS.

Key words: window blocks, door blocks balcony blocks, PVC profile, profile system, rebate, overlay, reinforcing liner, sealing gaskets, self-ventilation