Swing gates made of sandwich panels. Lightweight swing garage doors - a step-by-step guide to making your own Making a gate from sandwich panels with your own hands

It is quite possible to make swinging garage doors from sandwiches. Moreover, they will look quite aesthetically pleasing.

Assembling the structure is not that complicated, you just need to do everything in a certain order. It is also worth looking at photos and videos on this topic and then you will understand everything faster.

Classification and features

If we talk in general about the structure of the boxes, it is important to understand that they can differ significantly from each other, because this includes the volume, type of extension, placement and other factors.

Characteristics and features of sandwich panels

Garage doors made from sandwich panels have their own distinctive features. You should know them before making an installation decision.

• This product is different high-quality insulation . The customer also has the opportunity to add two layers facing material. Moreover, it is distinguished by unique advantages in terms of manufacturing quality, which means it is suitable for covering swing and sliding doors, you can choose them.
• Many materials can act as filler. But the most popular is mineral wool. It will last long enough and will not shrink over time.

Attention: It is important to note that thermal insulation for a garage is an important condition, and you need to be aware of it. The temperature in the room should not change abruptly, but gradually. This will help preserve the car.

• Fire safety should not come last therefore, when choosing mineral wool, you will know for sure that it is different important advantage– non-flammability.
• Expanded polystyrene and polyurethane foam are considered to be excellent heat insulators. But then the price of the gate will increase, this material costs more mineral wool.

We make the gate ourselves

Garage doors made from sandwich panels are not difficult to install, but you must follow a certain sequence and listen to some tips. The instructions will help with this.

Installing the Mounting Frame

For rigid fastening, you need to make a mounting frame along the opening. The gate must stand firmly and not vibrate. Here you can make the edging with a channel, there is also the possibility of concreting the pillars, this is mainly suitable for metal structures.

Attention: This option is traditional, as it is simple, because if you take brick pillars, then, in any case, it will be impossible to do without installing a foundation, and this will be extra effort and time.

In addition, a person who does not have knowledge in this area will not be able to do all this, so if you are an amateur, then you need to give preference to the first option, it is different high quality. And in terms of service life it will never be inferior to brick pillars, keep this in mind.

So:

• Garage swing doors made of sandwich panels must be mounted in a flat opening. After all, the panels already exist and they correct form. Therefore, when installing the harness, ensure the correct configuration. Use a plumb line and level.
• If you are installing pillars, you must remember that you always need to give the concrete time to properly set and dry, usually a week is enough for this. During this period of time, you must prepare the profiled pipes, thereby getting rid of corrosion and deposits, and this must be done. The easiest and simplest way to perform this operation is with a regular grinder, so there will be no problems.

After the concrete has dried, you can start welding, for this you need to use a profile pipe, and you need to weld the inner pipe to it, it, in turn, must have the required dimensions.

• In the event that exclusively one-sided lining is required, the pipe is attached closer to the edge, because this the most important condition. Moreover, you need to weld the pipe using small clamps, which means you need to be careful and careful.
• As soon as the frame is ready, it must be sanded thoroughly, then apply last layer primers on the canvas - everything is easy and simple if you carry out each stage of the work carefully and efficiently.

Attention: Also at this stage of work you can paint the panels; special paint is used for this; you can choose the color you need.

Sewing sandwich panels. Important nuances

After you begin painting the panels and the paint has dried, you can sew up the fabric. In fact, this kind of work can be done with great ease if you do everything correctly and carefully.

Attention: First, you need to take into account that for this type of gate it is customary to use special panels; they differ in steel coating and have the same geometric shape, which is why it is so important to follow all expert advice.

• The profile must be cut correctly; for this, the appropriate dimensions of the swing gates are used, because you will be aware of them.
• First, we cut the metal into the required size and clamp it together. Let's grab it. This is how we make two frames.
• After that, we try them on in the opening. If necessary, straightening is done.
• Now we are doing the final welding.
• You need to weld a frame from the profile, cleaning the weld seams carefully.
• The frame must be made correctly, according to the drawing, which means you must be careful, and for both doors separately.
• You need to secure the plate to the frame; to do this, use self-tapping screws, as they can provide a reliable and durable fastening.
• All that remains to be done is to weld the hinges correctly and install the gate itself. Experts recommend removing the packaging material from the panels only when installation is completed, so try to take this condition into account.

Now you know that it is possible to make swing gates with your own hands. You just need to have skills and experience in this field, have the appropriate and necessary materials, and the gate will serve for a long time.

After all, today many people prefer this design, and now you will probably want to do it too. Their price will not be high, and the instructions will help you do everything correctly.

When choosing a fence for a country cottage, you should select swing gates made of sandwich panels. Their main advantage is a stylish and attractive appearance that goes well with the facade.

Design idea

The supports on which the swing gate panel is hung are standard metallic profile. Brick or stone pillars can also be used. To increase the rigidity and wind resistance of structures made of brick or stone, metal reinforcement is placed inside. A mount is mounted on the installed supports, onto which the sashes are hung.

Horizontal placement

For the manufacture of sash panels they use different materials. The most common of them are sandwich panels. They give the swing gate design additional rigidity and wind resistance. Another significant advantage of this material is the variety of design and color solutions, combined with any type of facade.

Sandwich with aluminum filling

To protect against moisture and ultraviolet radiation The gate structure is painted with anti-corrosion agents using multi-level painting technology.

The best option is multi-layer paint application in a heat chamber.

A photo of the gate at the dacha is presented below.

Model DoorHan

The main advantages of the gate

Swing gates are made from various materials. However, the most popular is the sectional model made from sandwich panels.

Sheathing filling options

Depending on the method of application, there are following types products:

• domestic;
• industrial.

Variety of colors

Their main advantages:

1. Easy installation. Specialists will quickly carry out the installation of gates in compliance with necessary rules, which will prevent future system failure.
2. Safety and reliability. Due to the rigidity of the structure, the use of the swing system is safe, and the strength of the panels protects against unauthorized entry.
3. Good performance. Thanks to the installation of automation remote control The gate opens easily and silently. The design can last up to 15 years without losing its attractive appearance. If the panels are partially damaged, they can be replaced without completely dismantling the gate section.
4. Light weight product. Thanks to the good rigidity of the structure, its weight can remain low, which ensures easy transportation of the gate and its quick installation. Swinging industrial gates perfectly withstand gusts of wind, the influence of precipitation and ultraviolet rays, and also have excellent anti-corrosion properties.
5. Careful appearance. Gates in most cases are made in brown color. But if desired, they can be painted in any other color that will be in harmony with the facade and general view fences.
6. Fire properties. This allows you to install them on the garage. If there is a fire indoors or outdoors, the product will not ignite or melt, without releasing or admitting fire.

Combination with forging

Another advantage of using gates made of sandwich panels is their ability to retain heat. Therefore, they are widely used garage option. Such gates support the desired temperature regime indoors, and thanks to aluminum profile They are light in weight, which makes them easy to install.

Wood imitation

Types of sandwich panels

The sandwich panel is a multilayer frameless structure. Panels are classified according to their purpose into the following types:

• roofing;
• wall, which are used in the manufacture of gates.

Layout of the future product

The following types of fillers are used in the production of sandwich panels:

Panel composition

For greater reliability and resistance of panels to impact environment They use a combined insulation, including several layers of different fillers.

Do-it-yourself gate installation: step-by-step instructions

Due to its simple design and easy installation, it is not difficult to install a sandwich gate with your own hands. First you need to prepare materials, which include:

• directly the panels themselves are made of aluminum or steel;
• metal corners with a cross section of 65 mm;
• profile 100x100 mm;
• hinged hinges;
• Consumables for installation of supports (crushed stone, sand, cement).

Production options

Any type of gate on the site, including swing gates, requires stable supports. The installation work includes the following steps:

1. First, they dig holes for the supports. There may be two or three of them, depending on the presence or absence of a wicket. The depth of the holes can vary from 1 to 2.5 meters depending on the condition of the soil. Sand and small crushed stone are placed at the bottom and compacted well.
2. Next, prepare a solution for pouring the supports. In this case, cement and sand are used.
3. A metal profile with a cross section of 100x100 mm is inserted into the prepared pits. Metal material will provide more long term construction services. For greater stability, plates or a small grid are welded to the bottom of the support.
4. Installed and additionally reinforced metal poles pour prepared concrete mortar. The location of the supports must be strictly vertical.

Scheme for installing pillars and creating a frame

The poured structure is left for two to three weeks for the concrete to completely harden. During this time, gate leaves are made.

It is better to carry out work in an open area, which is several meters larger than the finished structure.

Methods for concreting pillars

The work is carried out in the following sequence:

1. Take accurate measurements between pillars. A gap of 2 cm is left between the sashes and the supports on both sides.
2. On the prepared site, metal corners are laid out according to the drawing, which are welded using the spot method. Then the frame is checked with a level for horizontalness and the seams are finally welded. The canopies are welded to the posts. The sash is attached to them and welded directly. After checking and adjusting the travel of the sashes, the canopies are rigidly welded to the supports.
3. The panels are installed on the sashes removed from the awnings. They are placed on the site in a horizontal position. Aluminum or galvanized panel blanks must be recessed into metal corners. The price of aluminum panels is slightly higher, but they are more durable.
4. Using self-tapping screws, screw each panel one by one to metal frame. To do this, drill holes in the corner required diameter. The sashes are attached to the canopies and their movement is checked. The final stage is the handle fastener.

Layout with main elements

The result of the above work will be beautiful and neat swing gates.

Despite the constant improvement of gate designs, the emergence of new materials for their manufacture and finishing, swing systems do not lose their popularity among consumers. This is due to their ease of use and ease of installation. Swinging gates made of sandwich panels will allow you to diversify the entrance group and make it stand out from the neighbors.

They are made from insulation (glass, mineral or basalt wool, expanded polystyrene, polyurethane foam), which is enclosed between two layers finishing material(painted galvanized steel).

This design resembles a sandwich, hence the name of the material. Its advantages are:

• thermal insulation properties. The thickness of the slab is about 45 mm; insulation is sewn inside it. This is especially important when arranging the entrance to a garage, where it is necessary to create favorable temperature conditions for transport storage;
• noise absorption. Thanks to its structure, the product muffles sounds coming from the street;
• light weight, which facilitates transportation and installation of products;
• resistance to moisture and fire. The panel fillers do not absorb water, are not susceptible to corrosion, and have a self-extinguishing effect;
• long service life, which is 15 years;
• a wide range of colors, allowing you to choose a product that fits perfectly into the design of the site. The canvases and profiles come in various colors - both plain and imitating wood.

Please note: standard steel of 8 mm thickness is used for the manufacture of metal plates, which does not provide them with reliable protection from burglary. If necessary, the entrance group must be further strengthened.

Manufacturers and varieties

There are many companies producing the material. You can purchase both ready-to-install structures and components from them. Dorkhan is popular among consumers. They are characterized by extensive color scheme, the possibility of mounting overhead or built-in, connecting automation.

According to the features of use, entrance groups made of this material are distinguished:

• private use. They are installed in garages as entrance structure to the site;
• industrial use. Industrial gates are installed in factories and industrial facilities. Large vehicles often pass through them, so these structures strengthen metal corner around the entire perimeter.

Step-by-step production

The simple structure allows you to make this product yourself. The main thing is to draw up the drawing correctly. It should indicate the location of the pillars, the dimensions of the canvases, the placement of hinges, and whether the structure will have a gate or without it.

Attention: do not forget to provide a small gap between the doors and pillars (about 2 cm). It is necessary for reinsurance in case of shrinkage of the gate. It is also recommended to maintain a distance of 10 cm from the ground to the bottom edge of the canvases. This will allow you to open the doors freely in snowfall.

To do this, to build a swing structure from sandwich panels with your own hands you will need:

• metal plates with insulation and steel coating;
• galvanized steel profile;
• section 100x100/60x60 mm for pillars, 80x40/60x40 mm, 60x30/40x20 mm with a wall thickness of 2 mm to form the structure frame;
• wooden supports;
• welding kit;
• Bulgarian;
• concrete;
• shovel, level, tape measure.

Installation of supports

On both sides of the opening, holes are dug at least 1 m deep. A dense crushed stone-sand cushion is formed at their bottom. Pillars are inserted into the holes, leveling them, secured with supports and filled with concrete.

Remember: for the concrete to “set” properly, you need to wait a week or a week and a half.

Formation of the gate frame

While the concrete is cooling, you can prepare metal parts to installation. To do this, they are first cleaned with a grinder to remove rust and plaque, degreased and coated with an anti-corrosion compound.

The frame for gates made of sandwich panels is a double frame. Its outer part is welded from a professional pipe with a section of 80x40/60x40 mm. It is cut into pieces the right size. All elements are laid out on a flat surface, forming a frame according to the drawing, and secured together using spot welding. This will eliminate errors when checking the frame for evenness. After this, continuous seams are made.

The internal frame is formed from a corrugated pipe with a section of 60x30/40x20 mm. It is welded in the middle of the outer one.

Note: a double frame increases the rigidity of swing gates and increases their resistance to wind loads.

The finished frame is sanded, degreased and primed. After the coating has dried, it is sheathed with metal plates, which are attached to the frame with special screws.

Advice: protective film It is recommended to remove Doorhan panels after completing installation of the structure. This will allow you to maintain the presentable appearance of the product.

Gates made from sandwich panels are modern, practical and aesthetic way registration entrance group. The simplicity of the design allows you to easily make it yourself, and its reliability means you can use the product for decades.

Swinging gates are rightfully considered the oldest type of such structures, which have become quite common due to their simplicity and ease of installation. The main thing you should take care of before thinking about how to build swing gates from sandwich panels is the free space required to open the doors.

Design

There are often cases when openwork forged gratings are used to make swinging garage structures. If we talk about the components of this type of gate, then this includes a rigid metal frame, casing, pipe posts measuring 60x30, hinges and a latch.

The metal frame looks like a welded element consisting of a 60x30x2 mm pipe. It also includes a steel frame inside, ensuring strength and preservation of the original shape. The design has pre-thought out the required mortgages needed to fasten the sheathing, as can be seen in the photo.

The frame is designed to fit optimally with the skin, so that the skin and frame form a single unit without any gaps or protrusions. The frames are so versatile that they can fit a variety of skins. If we talk about the angle of swing garage doors, then, as with sliding ones, their frame consists entirely of profile pipes measuring 60x30 for the external contour and 20x40 for the internal frame, where the sheathing material is subsequently attached.

Installation process

Sandwich panels are most often used for lining swinging gates. You can choose the material yourself depending on your financial capabilities:

• First of all, it is necessary to manufacture and install load-bearing columns. For them you can use profile pipe made of metal, the cross-section of which is 100x100 mm, dense timber or concrete, as shown in the photo. They should be concreted, maintaining a depth of more than 1 meter;

• If you choose pillars made of bricks, then be prepared that you will need to concrete the foundation to a depth of more than 1 m and reinforce the foundation and pillar with reinforcement, as can be seen in the photo. Also, do not forget to pull out the small reinforcement from the post, which will later serve to fasten the racks. To concrete the columns you will need concrete, which is made from a cement composition, river sand and crushed stone, the ratio of which should be 1:4. Choose crushed stone of a smaller fraction so that there is less work. After pouring, the post must remain at rest for 7 days before you begin the next operation - installing the gate. While the concrete is hardening, you can start producing the canvas, as shown in the video;

• First, try to rid the profiled metal pipes of corrosion traces and various deposits. You will need a grinder with a metal brush. Do not forget about safety glasses so that when interacting with this device you do not end up with metal shavings and scale in your eyes;
• After cleaning is completed, the pipes are degreased with a solvent, and a primer layer for anti-corrosion, used for enamel paints, is applied to them. It is applied using a pussy or a spray gun. Moreover, it is important to remember that a brush, due to a denser layer of primer spraying, will give a more powerful anti-corrosion ability, and a spray gun will provide an excellent appearance. Then the primer should dry.

Welding

The next step is welding the frame of the swinging garage door:

• To do this, you will need a profile pipe 60x30x2 mm, with the help of which the sash frame of a suitable shape is welded. Then it is welded here inner tube with dimensions 40x20x2 mm. In this case, when lining on both sides, a pipe of this size is located in the middle, and when lining on one side with sandwich panels, a pipe of 60x30x2 mm will be required, and it will need to be moved to the edge. The pipe is welded with 2 cm tacks, the distance between them should be 20-25 cm;
• The swing gate frame is ready. All that's left is the sanding process. welding seams grinder with a grinding wheel, and then the final application of primer to the canvas. Now follows the process of painting with alkyd enamels for exterior processes, which are sold at any construction point of sale. You can paint it either with a brush or with a spray gun.

Stitching

When the paint has completely dried, it’s time to sew up the fabric. This can be made with sandwich panels, sheet steel, forged parts or wood. This process can be considered creative, since this is where you should show all your imagination in order to give the gate individuality, as can be seen in the photo.

The gate leaf is ready, and the concrete of the supports has just fully cured, which indicates that installation can be carried out. If you have metal support columns, then you need to attach the sheet to them by welding. If the pillars are made of bricks or granite, then the hinges are attached by welding to a metal post, which is then attached to the pillars with dowels.

Let's sum it up

By choosing homemade swing gates made from sandwich panels, you will save a lot cash. And although the process of creating such products will take you some time, in the end you will get a gate that you will not find in anyone else around you.

Today, the choice of gates is simply huge, so everyone can afford to install any design. Even automatic gates today they are not too expensive, so high-quality and reliable design It won't hurt your pocket too much.

Despite the emergence of new types of gates, swing gates do not lose their popularity and relevance. Their main advantage remains simplicity and ease of installation. Therefore, you can easily install them yourself.

Swing gates today can be installed from various materials. All this depends on desire and material capabilities.

IN Lately It has become popular to make swing gates from sandwich panels. When installing them, you need to be careful about each process. This will make it possible to easily and quickly build this structure with your own hands. So, the installation process of swing gates consists of the following steps.

Manufacturing and installation of load-bearing poles

To do this you need to have a special metal pipe with a cross section of 10x10 cm. You will also need wooden beam and concrete. All these materials must be properly concreted to a depth of more than one meter. This is actually a very simple option. After all, if, for example, you take brick pillars, you will have to install a foundation, concrete and reinforce it, and only then attach the racks.

This is enough difficult process, without special knowledge It's difficult to get by in the construction industry. The first option is also perfect for amateurs; moreover, it is not inferior in quality and years of service to brick pillars.

Cleaning and preparing pipes for fastening the door leaf

It should be noted that the concrete must be given about a week for it to set and dry properly. During this period, it is important to prepare the profiled pipes and rid them of corrosion traces and deposits. To do this, it is enough to use an ordinary grinder. After these procedures, it is necessary to degrease the pipes with a special solvent and apply protective layer anti-corrosion.

Gate frame welding

When the concrete has dried, you can start welding. To do this, you need to use a profile pipe 60x30x2 mm, to which an internal pipe with dimensions of 40x20x2 mm is then welded. It should be remembered that if you plan to cover it with sandwich panels on both sides, then the pipe is located in the middle.

And if you only need one-sided lining, then the pipe needs to be attached closer to the edge. It is also important that you only need to weld the pipe in small 2 cm clamps and a 30 cm indent. When the frame is ready, you need to sand it a little, and then apply the last layer of primer to the canvas. You can also paint the panels with special paint in the desired color at this stage.

Sealing with sandwich panels

After the paint has dried, you can begin sewing the fabric. Please note that special steel-coated panels are used for such gates. Inside, such slabs consist of basalt or glass mineral wool. This filler provides thermal insulation, which is especially important when installing swing gates for a garage.

They are screwed to the frame using ordinary self-tapping screws. Here you can show all your imagination and do everything unusual and original. The main thing to remember is that the film from sandwich panels must be removed after installation.

Thus, making swing gates yourself is quite simple. To do this you need to have basic knowledge in construction and have all the necessary consumables on hand. The swing gates of their sandwich panels will delight the eye for many years.