Business idea: production of artificial rattan furniture. Tips and basic principles of weaving artificial rattan furniture for beginners Equipment for weaving artificial rattan furniture

Installing environmentally friendly furniture in your home, which also has excellent aesthetic qualities, is the dream of many people, but not everyone can afford to purchase designer products made from natural materials. To reduce the cost of producing rattan products, scientists have developed a technology for producing plastic tape, from which wicker products can be made relatively inexpensively.

Such a change does not have a negative impact on the aesthetic qualities, as well as on wear resistance, so if you take this achievement of science into business arsenal, the production of artificial rattan furniture can be organized without significant financial costs, and product sales will be carried out much more efficiently due to a reduction in retail cost such products.

Natural and artificial rattan

The natural material consists of processed rattan palm stems, which in their natural growing environment reach a length of 300 meters. Rattan palm grows in countries with a tropical climate, so procurement and delivery of raw materials to European countries is an expensive process. The use of expensive raw materials predetermines the final cost of the product, which is why there is a need to use a substitute for natural material.

Artificial rattan is produced by extrusion of polyethylene and rubber. To give necessary properties special additives are added. A substitute for natural rattan is sufficiently hard for making furniture, while the thickness of the artificial material does not exceed 12 mm. Rattan obtained as a result of polymer extrusion has the following positive qualities:

1. Available in a wide variety of colors and textures.
2. Easy to carry high humidity and exposure to ultraviolet radiation.
3. The material can be reused after recycling.
4. Does not require special care.

Considering such positive traits, a business producing wicker furniture from artificial rattan to order will be highly profitable, primarily due to minimizing the cost of purchasing basic raw materials. An artificial analogue will cost the entrepreneur much less, which will significantly reduce the cost of the finished product.

Polyrattan furniture: production process

Furniture made from synthetic rattan is made by hand, so to operate a large workshop you will need to hire highly qualified weaving craftsmen. If you have experience self-made rattan products, then personnel can be trained without the involvement of professional braiders. To develop original sketches, you will also need to hire a designer, and for large production volumes and significant volumes individual orders There should be several such specialists.

Furniture production is carried out in the following sequence:

1. A detailed sketch is made.
2. In production metal base.
3. Weaving furniture is carried out according to the sketch.
4. Final processing of the product.

At the last stage of the production of artificial rattan furniture, excess is trimmed, as well as the furniture is coated with varnish or other protective compounds.

Raw materials for the production of polyrattan furniture

For efficient production Furniture made from this synthetic rattan cannot be done without the use of the following materials:

1. Artificial rattan in bays.
2. Metal rods for making the base.
3. Paint and varnish materials for final processing.

The largest item of expenditure among the necessary purchases will be the purchase of rattan, which large quantities is produced in China, so even with considerable delivery costs, the cost of such material will be noticeably lower than the material offered domestic manufacturer. The price of artificial rattan starts from 220 rubles per kilogram, regardless of the color of the purchased raw material.

Metal parts And paints and varnishes can be easily purchased both in the retail network and through intermediaries engaged in the sale of these goods in wholesale quantities. The latter option is more preferable because the cost of products purchased in large quantities will be noticeably lower.

How to reduce costs?

Considering the fact that it is not always possible to buy artificial rattan in our country at the best price. Many entrepreneurs involved in the production of artificial rattan products purchase and install equipment for the independent production of synthetic raw materials. The cost of such equipment is quite high and machines have to be purchased abroad, but even for a medium-sized factory in terms of the volume of furniture produced, this option for reducing costs will be very effective. Thanks to the installation of equipment, there will be no need to purchase artificial rattan in coils, and the difference between purchased raw materials and those made independently will allow you to fully recoup the investment within 1 year.

Types of artificial rattan furniture

The larger the range of artificial rattan furniture produced, the easier it will be to implement large volume finished products.

The most popular products made from this material are.

1. Chaise lounge

Owners of private houses often purchase this type of furniture for installation on personal plot under open air. Also, these products are well purchased by private hotels and other representatives of businesses focused on people's recreation.

1. Armchair

This artificial wicker furniture is most often produced in the form of wheelchairs. Products made from polyrattan are lightweight, high mechanical strength and good aesthetic indicators. These products are purchased by people who want to tastefully furnish a room with a fireplace or any other room where they can sit in a cozy armchair.

1. Sofa

A very popular type of furniture that can be made to order. Thus, in addition to what is supplied in trading network standard furniture, it will be possible to significantly expand production volume through the sale of sofas, the design of which will be made in a single copy.

In addition to the listed models, it is in good demand garden furniture made of artificial rattan, especially hanging models that can be easily installed in the garden.

Furniture can be manufactured either individually or in the form of sets. A set of artificial rattan furniture made in the same style is perfect for furnishing a living room. A set of furniture can also be made for placement outdoors, especially in a barbecue area or on the lawn near a fountain or alpine slide.

Sales of finished products

Furniture made from artificial rattan is in great demand, but there are not many manufacturers of high-quality products made from this type of material, so you can start this type of business even with small production volumes. Sales of finished products are possible both through company stores, which can be opened in many cities of the country, and through online platforms. The latter option is ideal for small production. Street and country furniture made from artificial rattan can be advertised on gardening forums. To do this, just contact the site owners and agree on placing an advertising banner on the main page. Visitors will follow a link to the online store, where they will be able to select furniture from the available range or order products according to an individually designed sketch. The production of custom-made furniture is more preferable due to the guaranteed sale of manufactured products.

Profitability of polyrattan furniture production

A properly established technology for the production of artificial rattan furniture will allow you to minimize the cost, which, given the high cost of the finished product, will allow you to return the investment within the first 6 months of operation furniture factory. If the production of furniture from artificial rattan will be carried out on our own without the involvement of hired labor, and your own premises will be used to locate the workshop, then an initial capital of 150 - 200 thousand rubles will be enough to open own business for the production of high-quality rattan products. If you have no experience in making such products, you can learn. For this purpose, it is enough to study the literature and watch a video on the Internet on the topic of how to make wicker furniture from artificial rattan with your own hands.

In this way you can organize a small home business, expenditure part which will be significantly reduced due to the absence of the need to pay rent, and there will also be no need to spend time and money on travel. If you have an empty garage, then you can use this room for small production. Outbuildings that are connected to electricity can also be converted into a workshop.

Conclusion

It’s easy to figure out how to start your own production of artificial rattan furniture if you read this article, but the intricacies of running this business, as well as all the nuances and pitfalls, can only be learned by starting the actual production and sale of this product.

Wicker furniture has always been in demand and testified to the wealth and refined taste of the owners. Its cost is quite high, since the products are made by hand and are original in their design. Natural rattan is considered the most popular material for its manufacture, but it is quite expensive and not everyone can afford it. To make rattan furniture more affordable, an artificial analogue was invented, which turned out to be much cheaper and stronger than natural rattan.

Wicker furniture has always been in demand and testified to the wealth and refined taste of the owners.

Amazing structures are also made from artificial rattan: houses for cats and indoor dogs, flower stands and other products.

After its invention, specialists began to quickly master it, and in a short time Artificial rattan products have appeared on the furniture market, characterized by elegance, comfort and durability.

To make rattan furniture more affordable, an artificial analogue was invented, which turned out to be much cheaper and stronger than natural rattan.

Home craftsmen immediately appreciated the advantages of the new material, and those who did not yet have weaving skills looked with envy at the amazingly noble and beautiful products. But there is nothing in our life that cannot be mastered. Therefore, more and more often there are beginning home craftsmen who want to learn how to weave furniture themselves. Practice shows that the science of weaving is within the capabilities of everyone, especially since it is so durable and comfortable material, like artificial rattan, which is most often used in wicker furniture, today can be purchased relatively inexpensively.

Home craftsmen immediately appreciated the advantages of the new material, and those who did not yet have weaving skills.

To make artificial rattan furniture with your own hands, you will need the material itself for the work.

Making wicker furniture from artificial rattan at home has its advantages:

• significantly saves the family budget;
• has a long service life;
• low weight of products;
• with external lightness and delicacy, it retains strength and reliability with careful handling;
• not subject to temperature changes and exposure to sunlight;
• does not contain harmful or toxic components;
• hypoallergenic;
• easy care.

But there is nothing in our life that cannot be mastered.

Important! Myself light material, convenient for transportation, attractive from an aesthetic point of view, has high strength, not subject to deformation from moisture.

Therefore, more and more often there are beginning home craftsmen who want to learn how to weave furniture themselves.

It must be taken into account that the material has different lengths and differs in material thickness and width.

It is convenient to work with artificial rattan, as it is flexible and comes in the form of long threads, which does not require constant gluing or other methods of connecting small parts of the material.

Making wicker furniture from artificial rattan at home has its advantages.

Deciding on design and construction

Material provides ample opportunities to implement design ideas. It can be used to make products of varying complexity, including relaxation sets consisting of wicker chairs, a sofa, and a table of an original shape. Interesting bookcases, bedside tables, chests, ottomans. Amazing structures are also made from artificial rattan: houses for cats and indoor dogs, flower stands and other products.

Significantly saves the family budget.

It is available with a smooth and ribbed surface and is presented in a variety of color scheme and texture.

Attention! With all the breadth of choice, a novice craftsman should start with the simplest products that allow him to master weaving skills. The easiest way to start is by making an ottoman: an elementary design, the opportunity to master weaving skills, and in case of failure, it is easy to remake the defect, which turns out to be preferable in the first stages of mastering the skills of weaving from artificial rattan.

With external lightness and delicacy, it retains strength and reliability with careful handling.

In addition, you cannot overdo it so as not to overtighten one of the sides, otherwise the result will not be satisfactory.

Necessary materials

To make artificial rattan furniture with your own hands, you will need the material itself for the work. In this case, you can select the desired configuration, taking into account the fact that it is available in the form

• long stripes
• braids
• rod
• imitation tree bark.

Not subject to temperature changes and exposure to sunlight.

On initial stage work, when a simple product is selected for manufacturing, a minimum of equipment will be required for weaving.

It must be taken into account that the material has different lengths and differs in material thickness and width. It is available with a smooth and ribbed surface and is available in a variety of colors and textures.

The material itself is lightweight, easy to transport, and attractive from an aesthetic point of view.

But if you want to make it even more elegant, you can use bright soft blankets and pillows as decoration.

Required Tools

At the initial stage of work, when a simple product is selected for manufacturing, a minimum of equipment will be required for weaving. To get started, you will need:

• stapler - for attaching rattan to the base if a wooden base is used;
• small pliers;
• small hammer;
• a convenient sharp knife or cutter;
• soldering iron connecting elements material or glue.

It is convenient to work with artificial rattan, as it is flexible and comes in the form of long threads.

In order for the manufacturing process to proceed without unexpected interruptions, it is necessary to take into account the recommendations experienced craftsmen.

Manufacturing process: step-by-step instructions

In order for the manufacturing process to proceed without unexpected interruptions, it is necessary to take into account the recommendations of experienced craftsmen who suggest organizing it in a certain order:

1. Prepare the structure chosen as the base, wooden or metal. It can be made with your own hands, but you can also use a ready-made one.
2. To make it convenient to work, install the guides on the base and secure them with self-tapping screws, a stapler or bolts.
3. Level the surface of the frame by cutting off the protruding rods with scissors.
4. The next step is weaving on the frame. Its type is chosen according to your taste and depending on the selected raw materials.

1. Excess material is removed after completion of the work, and the ends are “masked” on the finished product.

The material provides ample opportunities for the implementation of design ideas.

In order for the product to be smooth, durable and neat, when weaving, it is necessary to constantly check how the rows of rattan “lay down”.

Attention! In order for the product to be smooth, durable and neat, when weaving, it is necessary to constantly check how the rows of rattan “lay down”. In addition, you cannot overdo it so as not to overtighten one of the sides, otherwise the result will not be satisfactory: the product will turn out to be lopsided and it will be impossible to use it.

Interesting bookcases, bedside tables, chests, ottomans.

Wicker furniture made from artificial rattan looks rich, it is elegant and graceful.

The final stage is decoration

Wicker furniture made from artificial rattan looks rich, it is elegant and graceful. But if you want to make it even more elegant, you can use bright soft blankets and pillows as decoration.

With all the breadth of choice, a novice craftsman should start with the simplest products that allow him to master weaving skills.

The product will be lopsided and will be impossible to use.

VIDEO: Making artificial rattan furniture

Today our Factory is located onstages of active development and sells its products throughout Russia and abroad. The company produces up to 3000 products per month, in our warehouses about 2000 products in stock, - we can fully be called the largest factory for the production of wicker furniture from artificial rattan in Russia.

Diplomas, Certificates from mebius Factory

Presentation about the Factory

About the range of products

The wide range of mebius wicker furniture includes chairs, armchairs, rocking chairs, tables, sun loungers, hanging chairs, lunch, coffee groups, comfortable sets for lounge areas, barbecue, which will look beautiful and dignified in a restaurant, hotel, country house, on the beach, at your favorite cottage and at home. The environmental friendliness of artificial rattan, thoughtful ergonomics, strength and durability - all this is put into each of our products with the warmth of the hands of our braiders and the love of everyone who creates furniture.

The factory produces as models from the catalog, so by designcustomer.

What is artificial rattan?

Artificial rattan is a polymer thread produced by extrusion. At a certain temperature, the plastic is melted and passed through a special hole-form. Thanks to the forming hole, a synthetic thread with a certain shape is formed: crescent, rod, in the form of wooden bark, etc. Artificial rattan can have different colors and texture. The plastic components included in its composition comply with the environmental standard ISO9001.

How we make furniture

Quite complex artificial rattan furniture production technology mebiusrotang is a process that involves special high-tech equipment and manual painstaking work masters It is noteworthy that furniture is made from scratch, that is, production begins with the preparation of a plastic tape of artificial rattan and ends with a full-fledged product. The technology for producing artificial rattan tape is secret - the capsules are melted and mixed with ingredients that are known only to the manufacturer, and then rolled into long threads like noodles on a special machine. Craftsmen make the furniture frame from hardened aluminum, then paint it. Final stage- braiding of the product blank, it is performed by craftsmen only by hand.

People are interested not only in decorating and arranging their homes, but also in decorating their suburban areas. And rattan furniture is at the peak of popularity here. But not everyone can afford a set of furniture made from natural material, and the best alternative in this case is interior items made from its artificial counterpart. The problem is that you can’t buy or order a wicker chaise lounge, chair or sofa in every city. And given this fact, it would be logical to launch your own business in this area. Let's look at how to start your own production of artificial rattan furniture. Artificial rattan - analogue natural material, which is a strip (in the form of twigs, braid or tree bark) synthetic material a certain thickness and width. And combined with excellent appearance, artificial rattan also has excellent quality characteristics– strength and wear resistance.

Our business assessment:

Starting investments – from 450,000 rubles.

Market saturation is low.

The difficulty of starting a business is 5/10.

The production of furniture from artificial rattan as a business has recently begun to gain momentum in the market - only as the popularity of these interior items among the population grows. But it is already absolutely clear that this niche will only develop in the future, bringing consistently high profits to the entrepreneur.
The following advantages can serve as prerequisites for starting your own workshop:

• Artificial wicker furniture has better quality indicators than natural - and this at a lower price. This means that the demand for it will only grow every year.
• Small investments in business allow you to start even home production.
• By independently studying and mastering weaving technology, you can organize a business without hiring staff.

The prospects are clear, which means you can safely begin to implement your plans. What needs to be thought through here?

Description of the manufacturing process of artificial rattan furniture

You can organize your own workshop for making rattan furniture either by mastering weaving technology yourself or by hiring craftsmen. And quality and originality will depend on their professionalism finished products.

When organizing a business, we place the main emphasis on the qualifications of the hired personnel. The profit of the workshop will ultimately depend on their skill. Ideally, production requires hiring not only weaving experts, but also designers to develop sketches.

In general, the technology for producing artificial rattan furniture looks like this:

• Sketch development.
• Production of a metal base according to a sketch.
• Weaving of the product.
• Adjustment of the finished product - cutting off excess plastic tapes, coating the product with varnish or a protective composition.

The weaving process is carried out manually, and the following options are possible:

• rope weaving,
• regular weaving
• weaving with 3-4 rods,
• openwork weaving.

As for raw materials, weaving artificial rattan furniture with your own hands can be done using either purchased material or something made in the workshop. The second option is more preferable, since it will require lower costs to provide the raw material base. And despite the fact that there are certain investments to be made here technical equipment enterprises, all investments will soon pay off, because the resulting rattan can not only be used in your workshop, but also sold to third-party companies. But all that is required to obtain rattan is to load PVC raw materials into the machine according to the recipe.

Secondary raw materials, the delivery of which to the workshop will need to be arranged - metal rods for the base of furniture and pigments for painting rattan.

If you still don’t have the money to buy special equipment, you can buy artificial rattan from many manufacturers. It is a common practice for entrepreneurs to purchase raw materials in China - they are somewhat cheaper here (despite the cost of delivery). Artificial rattan is supplied in coils, which are then unwound.

When the workshop gets going and starts generating consistently high profits, you should seriously think about purchasing a special machine that produces artificial rattan. This will simplify the production of products and reduce their cost.

Equipment for making rattan furniture

Extruder for weaving furniture

The production of custom-made wicker furniture from artificial rattan is carried out using an extruder. It processes PVC raw materials into finished tapes, which are subsequently used for weaving.

Due to the fact that the production direction rattan furniture on Russian market It’s new; there’s not much domestic equipment on display here yet. Basically, budding entrepreneurs equip their workshops with Chinese machines - they are relatively inexpensive and of fairly high quality. But the purchase of an extruder is not the only expense for equipping the enterprise. Outdoor and country furniture made of artificial rattan will see the light of day if the workshop has the following set of equipment:

• Extruder – from 250,000 rub.
• Pipe bender – from 50,000 rub.
• Compressor for painting - from 50,000 rubles.
• Welding machine - from 30,000 rubles.

The final cost of the equipment is not limited to the indicated prices. Depending on the scale of production, investments in the technical equipment of a workshop can reach up to 1,500,000 rubles. But as practice shows, a high-power extruder and other professional machines are useless in a young workshop just starting its work.

Modern equipment does not take up much space and can be easily adjusted to produce rattan belts of a different size and type.

Sales of finished products

Artificial rattan furniture set

Do-it-yourself wicker furniture made from artificial rattan is quite in demand on the market today. But nevertheless, it is better for an entrepreneur to spend some amount on advertising his enterprise. This can help establish channels for the sale of finished products, and most importantly, it will help find those customers who will place an order for original pieces of furniture. Of course, there is no need to launch a large-scale marketing campaign, but somehow you will still need to “notify” consumers that the workshop is operational. Which budget options possible here?

• advertisements in newspapers and the Internet,
• own website.

As for the sales channels for wicker products, garden furniture made of artificial rattan may be of interest to furniture stores and private buyers. It will be difficult for a young shop to conclude lucrative contracts with large retail outlets, since well-known store chains are reluctant to cooperate with little-known companies. Therefore, at first, most likely, you will have to fulfill orders from private clients. And that's not so bad. After all, in order to supply large quantities of products to stores, impressive production capacities will be required, which home production simply may not have.

Profitability of rattan furniture manufacturing business

Since a set of artificial rattan furniture can cost quite a lot, you can recoup all the costs of organizing a workshop in literally six months. And here, of course, everything will depend on how many clients turn to the entrepreneur.

The very specifics of production make it possible to organize work even within the walls of an empty garage. To start making furniture, you may need no more than 450,000 rubles. But we are talking about the cheapest equipment and rental small room. In addition, in this case it is unlikely that you will be able to hire real professionals - you will have to work on your own.

And even if you use purchased raw materials, the price of artificial rattan with established sales channels can pay off quite quickly. And it’s all about the individual approach and originality of the products. But more impressive profits can only be expected if you have an extruder, because additional income will also come from the sale of rattan itself. Practice shows that a medium-sized enterprise already known on the market brings the entrepreneur up to 150,000 rubles. net profit monthly.

Fashion does not stand still. Once upon a time, wicker furniture was unrivaled, then soft corners and armchairs forced it out of constant use, but not for long. Already today, rattan furniture is returning to its position, occupying important place in the interior modern cottages and houses. Such products can not only replace modern furniture, they also have many advantages over it. Rattan is a high-quality, strong and durable material. In addition, it has unique aesthetic properties. This is why there is high demand for it. And if someone wants to purchase rattan wicker furniture, others, who are more enterprising, launch small production in this area. This direction is suitable for those who are looking for a way.

What is artificial rattan?

Rattan is a polymer thread that is produced by extrusion. The plastic is melted to a certain temperature, then passed through a specialized mold. Depending on the type and nozzle of this shape, it is possible to obtain a synthetic thread in the form of a rod, a crescent, an imitation of wooden bark and much more. The result is raw material for further weaving of different textures and colors. The plastic components must meet all specified criteria and ISO 9001 standards, be pleasant to the touch and odorless.

Features and advantages of artificial rattan:

• aesthetic appeal;
• high degree of material strength;
• moisture resistance;
• lightness of the material, which makes it easy to move around the house and during transportation;
• ease of assembly;
• duration of operation;
• does not require special care– simply wipe with a damp cloth to remove dirt.

Rattan has many advantages for manufacturers as well. It is easy to work with the resulting raw material (plastic thread); due to the flexibility of the material, you can make products of any shape, even extraordinary ones (which is now popular in the interior design of houses). In addition, rattan plastic thread is very long (some manufacturers produce it up to 200 meters), so it is easy to work with. And you don’t need to think about connecting the lashes, which is important for natural materials.

Equipment for making artificial rattan furniture

The production and weaving process can be done manually (suitable for beginners). It is based on the purchase of ready-made rattan, which is supplied in reels. This option does not require large investments and consists of purchasing raw materials and hand tools.

More professional approach- This is the installation of a production line that not only produces furniture, but also makes polymer tapes, which minimizes the cost of raw materials. Professional equipment costs from 1.5 million rubles, but having such a “factory”, you can produce furniture of any shape and size.

Equipment for making furniture from artificial rattan:

This equipment allows us to produce a wide range of products - chairs, armchairs, sofas, chaise lounges, beds, cribs, tables, shelves, cabinets.

Advice: The final price of the finished rattan furniture production line is not limited to the above cost. Depending on the planned scale of production, the volume of investment can reach up to 3.5 million rubles. But in practice, a high-power extruder and other professional machines are not needed in the workshop of a novice entrepreneur.

Search for markets

The demand for do-it-yourself wicker furniture made of artificial rattan does not depend on seasonality. You can organize a business in two directions:

1. select certain models of furniture and produce them for individuals, try to expand sales channels through cooperation with furniture showrooms;
2. conduct advertising campaign and work to order, fulfilling the wishes of clients.

New entrepreneurs who do DIY production still need to spend a small amount of money to attract customers. The first orders can be completed for your friends and relatives, but in the future you will need:

• advertise in local newspapers;
• post information on the Internet, on city portals, forums;
• Post advertisements around the city, leave your business cards in places where potential clients gather.

In this business, as in business, it is important to provide quality services. We need to make sure that customers are satisfied with the completed order and tell their friends about it. There are masters who do not spend a penny on advertising, while they are provided with orders through word of mouth.

When entering larger-scale production, it is necessary to enter into contracts with specialized stores that sell furniture, or organize a sales point yourself.

Advice: great option expanding sales channels - creating your own website. By collaborating with different delivery services, you can go beyond the domestic market and sell throughout the country or even abroad.

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The production of wicker furniture from artificial rattan is. It can develop into a profitable business that is in high demand, although the market is not sufficiently saturated with such offers and has great prospects for beginners.

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