How to make a smokehouse from a gas cylinder. Smokehouse from a gas cylinder

What you need to build a smokehouse from a gas cylinder:

A smokehouse made from a gas cylinder or a barbecue made by yourself can be either portable or stationary. For production you will need:

Gas cylinder with a capacity of 50 l;
iron sheets with a thickness of at least 4 mm for the firebox; if you plan to make only a barbecue for frying, a firebox is not required;
metal corners;
pipes for the chimney and connection to the firebox;
pipes of smaller diameter for the stand;
hinges and rivets for hanging the door;
bars for grating;
wooden plate for making a handle;
Bulgarian;
welding machine;
electric drill;
hacksaw for metal.

We remove the gas and open the cylinder

Before starting work on the construction of a smokehouse from a gas cylinder, you should inspect the workpiece. There is no point in using a cylinder that is too rusty: such a smokehouse will not last long.

Attention! To avoid an explosion of gas residues, it is strictly forbidden to cut or weld the cylinder without first cleaning it. After the gas has completely escaped, the container is additionally thoroughly rinsed running water.

Inspection and cleaning should only be carried out outdoors, away from sources of fire, preferably in a draft. The cylinder is turned upside down and gas is released from it.

Using soap suds on the outlet valve, you can check whether the gas has completely escaped. If the soap continues to foam, it means it is still coming out.

To remove residual gas, carefully cut off the neck using a hacksaw. To prevent the possibility of fire, the sawing area is watered several times during work.

After opening, the cylinder is thoroughly rinsed with water from a hose. You can add a small amount of ammonia to the water, ammonia and stand for several hours: they are able to remove the remaining gas condensate on the walls.

You can use another method to clean the cylinder. You should completely unscrew and remove the valve, release all the gas and connect a thin tube to the resulting hole, through which the cylinder is filled to the very top with water. Since the hole is very small, the liquid will take a long time to fill. To speed up the process, you can carefully drill a small hole in the top and pour water through the funnel. It will be safe to cut off the neck of a cylinder filled with liquid. You can begin further work only after washing the container again with running water.

The container must be completely filled with water.

Let's start making the smokehouse

Smokehouse from a gas cylinder or barbecue with your own hands - already finished design, so no drawings or diagrams are required. Before starting work, it is necessary to place the cylinder on its side and make markings for the door with chalk or a pencil along the entire length of the cylinder, stepping back from the edges at least 10 cm. It is not advisable to cut off the side rings of the cylinder: they will serve as a support for the structure.

cut out part of the cylinder using an angle grinder

There is no need to cut the door completely yet: to determine the exact location of the hinges, it is bent slightly, the hinges are welded onto it, and only then the door is finally cut out.

The places where the hinges will be installed and the stand will be mounted are cleaned. This can be done using an iron brush or grinder. The hinges for hanging the door can simply be secured with bolts, but it is best to use welding.

It is better to weld the hinges

An elbow is welded to the side of the smokehouse-cylinder, in which the neck has already been cut off with a grinder, into which chimney. A damper is attached to it to regulate the smoke output. It can be either built-in, mounted on top of the pipe with a metal bolt, or completely removable.

We weld the chimney with the damper. The damper helps regulate traction.

A hole is cut in the second side part through which smoke will flow into the smokehouse from the firebox. If you plan to make a barbecue or grill that does not have a firebox, this hole will serve to regulate draft. To increase it, several holes are also drilled in the side of the grill.

We cut out a hole that will connect the firebox and chamber

To prevent the cut part of the cylinder from deforming when heated, a narrow pipe or strip of metal can be welded to strengthen the area around the perimeter of the cut. For tightness, a thin strip of metal can be made around the entire perimeter of the lid. So that when opening it does not tilt completely backwards, with it reverse side It is advisable to screw a horseshoe-shaped loop made of an iron rod to serve as a stopper.

In the upper part of the structure, you can drill holes for inserting a spit or pipe, on which small fish or small pieces of meat will be hung on hooks.

You can use the crossbar to hang food

To collect fat, a a metal sheet. The food grid is made of thin metal rods.

Assembling the stand for the smokehouse

A stationary or portable smokehouse made from a gas cylinder, made by yourself, should be as stable as possible. There are several ways to attach the frame (stands for a smokehouse or barbecue). It can be welded to the bottom of the cylinder or made removable. To do this, holes for bolts are provided in its lower part, and nuts are welded to the upper part of the stand. You can quickly disassemble and assemble a smokehouse or barbecue if you weld 4 pipes 4-5 cm long to the bottom of the cylinder, which will be inserted into the wider pipes of the stand. For stability, corners or wheels are attached to the lower part of the legs.

Hooks for hanging the table are also welded to the frame. In its lower part you can make a shelf for firewood or kitchen utensils.

Making a firebox

To make a grill or barbecue with your own hands, you do not need a firebox: the fire in them will be lit directly at the bottom of the cylinder. Smoking of products does not occur over an open fire, but due to the hot smoke released during the smoldering of slightly damp sawdust, which enters the smokehouse from the firebox.

The firebox of a smokehouse using a gas cylinder can be made with your own hands from metal with a thickness of at least 4 mm or a gas cylinder of smaller capacity. Two holes with doors are cut in it: one in the upper part for placing sawdust and the second in the lower part for installing a blower.

The thickness of the metal for the firebox is 4mm. All parts of the firebox are welded together. The door is welded through hinges for ease of use. The ash vent has a very simple design.

A grate of suitable size is installed between the blower and the firebox. To prevent open fire from being thrown into the smokehouse, it is better not to connect the smokehouse and the firebox directly, but to provide a small passage between them in the form of a pipe.

Hot smoking of products is carried out at a fairly high temperature. You can obtain cold smoked products using such a smokehouse if you slightly improve its design and lengthen the pipe connecting the smokehouse to the firebox.

Hot smoke, passing through a long pipe, will gradually cool to a temperature of 19-25°C. If we provide for the dismantling and replacement of pipes connecting the smokehouse and the firebox, this design can be used for both cold and hot smoking.

Your DIY smokehouse or barbecue is ready. You can begin preparing foods for frying or smoking.

If for some reason it is not possible to make a firebox from iron sheets, there is an option to make a smokehouse from two gas cylinders:

Gourmet restaurant dishes or classic barbecue, which is cooked over an open fire - all this can be prepared quickly by creating a smokehouse from a gas cylinder with your own hands.

Such a barbecue-smokehouse will not only allow you to prepare delicious dishes in the country, in nature or on a hike, but will also maintain the environmental balance, since the container will be reused.

Variety of species

For making a barbecue on our own, you will need to decide on the design of the product, develop or order a drawing from a professional in order to avoid errors and shortcomings during the assembly of the structure.

Barbecue smokehouses come in the following types:

folding, also called mobile or portable, they are convenient for transportation, especially when traveling outdoors;
portable, with handles for easy movement;
stationary barbecues (installed in a pre-prepared place) are relevant for dachas and country houses.

In most cases homemade design is an old cylinder that has run out of natural gas.

Additional materials used for the manufacture of smokehouses:

stone (you can use decorative or natural, different forms and sizes);
bricks (different colors);
steel or sheet iron.

To give the structure an aesthetic appearance, it is recommended to cover it with bricks or cladding using tiles - you will get something like a stove.

Expert advice: Before starting work on the manufacture of a grill-smokehouse, you will need to carefully study all the necessary technical information, find suitable drawings, prepare materials and tools.

Design Features

There are some features of this invention that must be taken into account, because every author wants the design to be durable, reliable and completely safe to use.

Let us list the main advantages of a homemade invention:

low cost, since all materials are at hand;
high reliability during intensive use;
the ability to create exclusive models according to your own drawings.

A balloon grill assembled according to all the rules, despite its low cost, will decorate a suburban area.

It can be made non-standard, for example, by giving it the shape of a steam locomotive. This term also refers to a barbecue that has a high pipe through which smoke is released during use of the product.

It is interesting that all work related to connecting elements is performed using a welding machine.

Interesting fact: a barbecue made from an old unnecessary gas cylinder is not only cost saving, but also protection environment. Instead of polluting nature, it turns out useful thing at home.

The classic cylinder has very durable, thick walls that do not burn out quite for a long time. This can also be considered an advantage.

What is needed for work

What is required to create an unusual design:

an empty gas cylinder (the optimal tank capacity is 50 -70 l);
a metal pipe or other blank (to create a reliable chimney, if this is provided for in the smokehouse design);
several hinges and metal rivets to secure the grill lid;
metal rods to create an independent grate in the smokehouse (8-10 mm thick);
construction corners;
sheet metal.

Set of tools:

medium power welding machine;
Bulgarian;
gas keys of various sizes;
hacksaw (for metal);
drill with replaceable drill bits.

Don't forget that when you deal with welding, you need a special protective mask.

Note: A person who has never welded should trust professional craftsmen. All tools are dangerous, you need to handle them with care and precision, and be attentive when working.

Stages of work

The drawings will help you make a comfortable grill from an old gas cylinder. Additionally, you will need to carry out work on its creation and installation.

The first and one of the most important stages is visual inspection and preparation of the container, which in the future will allow the production of hot and cold method smoking

After selecting a cylinder of appropriate size, it is necessary to carry out a visual inspection to determine the presence or make sure there are no traces of corrosion.

Cleaning the container

Each container has a valve that must be completely unscrewed. This should be done smoothly, as gas vapor may remain in the cylinder. After this, the cylinder must be turned over to remove any remaining gas.

To be safe, you can rinse the tank with water. Regular foam made from soap or dishwashing detergent, which should be applied to a closed valve, will help control the process and ensure the complete absence of dangerous vapors.

It is important: If you apply soap suds to the closed valve of a gas cylinder and see bubbles forming, the cylinder is not completely empty. If there are no bubbles, then there is no gas, and cutting and welding work will be completely safe.

Then cut off the valve with a grinder, and pour the most plain water. This process will help free the container from possible dirt and dust.

These measures will prevent sparks and ignition..

Let's start cutting

Next stage- cutting the balloon.

As professionals advise, the incision should be made longitudinally. You will get two halves, not necessarily equal in size. One of them will serve as a grill, the other as a lid.

The construction of the legs will not only serve as a support for the structure, but will also decorate the future barbecue.

The material can be old, not rusty, undamaged pipes or forged stands. They are secured with strong and also rust-free bolts.

Attaching the lid and legs

For reliable installation of the lid, which will allow the smoking process to proceed faster, holes should be made for the hinges. This is done in stages:

fixation with rivets and/or bolts;
welding is carried out.

After the hinges are securely fastened, the handles that will be required for opening/closing are installed. Fastening is also done using bolts. A chimney is installed in the place where the cylinder valve was located.

The firebox is a special part of the structure. This element is required if you plan to make a smokehouse from the cylinder. To make it, you will need steel sheets, which will need to be cut and welded to specific sizes.

A smaller canister, cut lengthwise and welded in the required place, can act as a firebox. The final stage is strengthening the smokehouse. To do this, weld the corners along the edges of the structure.

There is no doubt that when using a homemade grill, the container will inevitably wear out and become deformed. There is one secret to extending the service life - weld a corner to the inner walls.

The smokehouse firebox is not needed as a separate element. After all, when creating a barbecue, we achieve tightness and integrity of all constituent elements. For additional protection in winter period The smoker can be placed in an old gas cabinet.

Exposure to heat, precipitation and other negative natural phenomena may damage metal parts designs.

If you want the barbecue-smokehouse, created from an old unnecessary cylinder, to serve for several years and not lose its attractiveness and performance characteristics, you need to protect outside structures - painted or treated with a composition that prevents corrosion.

According to reviews from craftsmen and those who like to do everything with their own hands, this product is convenient, modern, durable, unusual in design. appearance device.

It will definitely attract the attention of your guests and friends if you treat the manufacturing process properly and do everything carefully, correctly and reliably. By inviting guests to your dacha, you and your invention will be the center of attention, the weekend will be unusual, fun and interesting.

Thus, crafts from an old propane tank can give it a second life. Such smokehouses are often made, so finding a suitable drawing will not be difficult.

Expert advice: The main thing in making a smokehouse from a gas cylinder is to follow safety precautions and use only quality materials, which are free from corrosion or other damage.

Watch the video in which the master explains in detail how to make a grill-smokehouse from a gas cylinder with my own hands:

Nowadays, purchasing a smokehouse for fish and meat is not difficult at all - the market offers a wide range of products of various modifications. However, if you plan to spend a lot of money on an unplanned purchase, then you can easily construct a smokehouse from a regular gas cylinder. In such a device you can cook the most delicious dishes - loin, balyk, homemade sausage. In short, a wide variety of smoked meats, fish or poultry.

Peculiarities

For self-made home craftsmen use the most various materials. Old ovens, barrels and even washing machines. The most popular units are made from oxygen, propane and freon gas cylinders. It is not easy to make such an installation, but with the necessary preparation it is quite possible. The cylinders are distinguished by suitable geometry and high quality metal.

If desired, you can make installations that can easily be transformed from a smokehouse to a grill, cauldron or barbecue and back.

The use of cylinders for smokehouse equipment is determined by the physical and technical parameters of the raw materials– cylinders, as a rule, are made of strong material with thick walls, which means that the device does not deform under the influence of high temperatures and will not lose its operational characteristics. Any gardener/fisherman or hunter, as well as a craftsman who regularly vacations outside the city, can make a smokehouse.

Before understanding the intricacies of making structures, let’s look a little at the features of the smoking process itself.

It is important to know them in order to make the installation correctly and achieve High Quality cooking.

The product prepared for processing must receive heat and smoke in uniform portions, otherwise it will smell of hydrolysis and have a taste that is heterogeneous in its structure.
The smoke must certainly be light, that is, its fractions must precipitate even before they come into contact with the product. There are no pyrolysis gases in light smoke, which is why it gives a specific taste to homemade smoked meats.

The design must ensure the flow of working smoke in equal portions - it must fumigate the product from all sides until it completely evaporates, at which point new smoke must replace it.
It is very important to achieve compliance with all these standards; it is in them that the cornerstone of the science of smoking lies.

Smoking can be cold or hot; the design features largely depend on its type. The name itself indicates the operating principle of the smokehouse.

Hot food is produced in close proximity to the fire source. The temperature is maintained here at 40-120 degrees, it will take at least an hour to cook the meat, and the meat will be juicy, tasty and ready to eat right away.

With the cold smoking method, everything is a little different.– here the smokehouse is removed from the fire source; a pipe is connected from the firebox through which cooled smoke is sold directly to the smoking compartment and impregnates the product there. The temperature is maintained below 40 degrees, smoking takes quite a long time. The advantage of this method is the ability to store products for several months.

When choosing any of the two options, the cylinder smokehouse will have the same structure, but their parts will be mounted at different distances from each other.

Kinds

Gas cylinders are most often used to create combined fireplaces, which is why the smokehouse should be designed taking this factor into account.

Please note that when creating a multifunctional installation, one cylinder is not enough: At least two containers are used in the work, the first is used as a fryer, and the second goes to the steam generator. Experts recommend taking containers with a volume of 50 m3.

Make it from a gas cylinder home smokehouse Every craftsman can do it, but some skills in working with metal will be required.

“In the field” conditions, you can make a structure from a variety of available materials. Homemade structures are characterized by small dimensions and light weight; most often they use sheet of stainless steel, which only needs to be welded along the edges with elements of the sidewalls and bottom, but the chimney is often equipped with brick and this can be a big mistake. Its walls absorb odors from various bricks, and after the first use, the taste of dishes can deteriorate significantly, so experts recommend using brick only as a base that supports the overall structure.

Other options are no less popular.

Smokehouse from nothing

This is the most affordable and easy way smoking at home, if the house has a gas or electric stove equipped with a hood, then you need to place a cut tin container on a small fire and pour wood chips into it for smoking. Hang pieces of meat or fish in the hood, and place a fat tray under them. Thus, the smoke will rise, envelop the product and promote its smoking. However, this option has significant shortcomings– the smoking procedure will be very long, and besides, you won’t be able to smoke a lot of food this way.

From the refrigerator

Don't rush to throw it away old refrigerator– its dimensions make it possible to use the item as a unit for smoking large products. For this purpose, it is necessary to remove all mechanisms from it and remove the lining. A pipe should be inserted into the hole located at the base of the refrigerator, and its opposite end should be placed in a container in which wood chips are burning.

This option is quite fast and effective. However, it can only be used in a country house or country house.

These are certainly the most primitive models. More complex and professional designs include the “steam locomotive” smokehouse - this unit not only smokes meat and fish, but also provides several different smoking modes, and after a little re-equipment can be used as a barbecue or barbecue grill.

The smokehouse for the cold method is made in such a way that the smoke along the path between the firebox and the tank for direct smoking is cooled and reaches the workpiece already cold. Such a device consists of a separate chamber where the product is placed, a firebox and a chimney. The operating principle is as follows: they put into the firebox sawdust, wood chips from linden, alder or fruit trees. Shavings coniferous trees It is not recommended to take it, it has a high resin content, which can worsen taste qualities product.

Smoke under the influence natural traction moves, cooling on the way to the compartment with the workpieces, and there the actual smoking of the product begins.

With hot smoking, the product is exposed to smoke at temperatures from 35 to 150 degrees, processing occurs much faster - about 2 hours. Gourmets prefer this method also because it does not remove moisture from the product and the dish comes out juicy and fatty. The structure itself is a completely enclosed space - a tank divided into compartments by a metal grid. In its lower part, wood chips burn and smoke, and in its upper part, products intended for processing are attached. The smoke covers the raw materials and smoking occurs, and then the smoke comes out through the chimney. That is, the principle of operation of such a smokehouse is similar to the principle of a traditional stove.

Both smokehouses can be either stationary or portable. In the first case, the chimney is dug in the ground, and in the second, its role is played by a pipe that connects the smoke generator and the smokehouse itself.

For those who love to eat delicious meat on a hike, it’s worth thinking about creating a “travelling” unit. For this you need: thick film, hooks and several wooden beams. To organize the work, you need to find a place with a slight slope of 60 degrees, install a frame in its upper part and tighten it tightly plastic film, and at the bottom equip a place for a fireplace, and then connect the fireplace to the equipped frame using “pipes”. Of course, few people carry them with them on a hike - it doesn’t matter; branches, polyethylene and turf are suitable as a temporary solution to problems.

And creating a smokehouse for hot smoking is even easier - you will need a bucket or pan, a grate and a lid. A fire is lit directly under the container, shavings are scattered along the bottom, and food is placed on the grate. The whole thing is covered with a lid, just don’t forget to leave a narrow gap to allow excess smoke to escape.

If you have no intention of tinkering with homemade mobile structures, then you can always buy them at any store for gardeners and gardeners. In addition, electrical and gas models: they are suitable for smoking at home and differ only in that heating is not due to fire, but due to current or gas.

However, more and more craftsmen prefer to create smokehouses on their own.

Advantages and disadvantages

The cylinder is good for setting up smokehouses, and the advantages of this are obvious:

wall thickness is 2.5 mm, the model has a compact size, which saves free space;
the smokehouse body is already ready, which will significantly reduce the cost of effort and time for making the smokehouse;
low cost - used cylinders are cheap and available to every consumer.

The disadvantages of the material are related to the fact that if the safety rules for operating such a smokehouse are not sufficiently observed, it can lead to tragedy - if the remaining gas is not completely removed, then an explosion is possible upon contact with fire.

Step-by-step manufacturing instructions

To make a smokehouse from a gas cylinder with your own hands, you need First, draw up a drawing of the planned model, and then adhere to the following scheme:

take a cylinder with a volume of 50 liters or more;
remove all gas from there, rinse several times soap solution and leave for several days, then rinse thoroughly;
coat the top valve with soap foam - this will help you make sure that all remaining gas has completely evaporated;
draw markings on the walls of the container;

fix the hinges, sand all pointed areas;
attach the handles to the outside of the door using a grinder;
cut off the cover along the marking lines;
connect the cylinder with the doors;
install the stand and legs using available materials.

The main elements of the smokehouse are the firebox and the chimney - in their arrangement lies the main difference between the smokehouse for different ways smoking: cold and hot.

It makes sense to weld the firebox from steel sheets, or take a smaller-volume cylinder. It is connected to the cylinder through a hole on the other side of the valve. The length of the pipes depends on what kind of smoking you prefer - for hot smoking, the length of the pipes should be minimal, and for cold smoking it is better to remove the elements from each other by several meters. A car receiver is often used as a chimney.

At first glance, it may seem that a smokehouse made from a gas cylinder with your own hands is a rather strange solution.

But it is from a gas cylinder that you can easily and quickly make this with your own hands. required attribute great outdoor recreation.

And although nowadays the choice of smokehouses is very large, it will be much more economical to make it yourself.

You will receive a unique product that can be used both as a smokehouse and as a barbecue or grill on which you can prepare hot smoked products.

We don't need complex drawings and solutions. Making a smokehouse with your own hands is very simple!

So, we need:

an old gas cylinder with a capacity of at least 50 liters;
thick sheets of iron;
hacksaw;
drill;
Bulgarian;
welding machine;
metal pipes of various diameters (for making legs and pipes for smoke removal);
metal corner;
loops;
rivets;
several boards.

Preparatory work

A gas cylinder smokehouse is an amazing device. But before you start working with the cylinder, you need to carefully inspect it.

You should not use a cylinder if it has heavily rusted or damaged areas.

Everything takes place in several stages:

The first step is to remove all the gas from the gas cylinder. To do this, turn the cylinder upside down and open the valve. You can use soap suds to check whether gas is coming out. It must be applied to the valve opening. If foaming occurs profusely, then gas is escaping. We must comply fire protection measures precautions! It is better to release the gas in the absence of people, in a well-ventilated place;
The second step is to rinse the bottle with water. This will allow any remaining gas to be removed. To do this, we cut off the neck with a hacksaw, periodically pouring water over the cut area to prevent heating of the metal and possible fire;
The third step is to fill the balloon with water. It is better to do this using a hose with good water pressure. Periodically, the container must be shaken until it is filled to the very top. It is advisable to drain the water from the cylinder as far as possible from the house, as it will have a persistent characteristic smell of methane.

We prepare and process the cylinder

We draw cutting lines along the cylinder, dividing it in half, without sawing the side walls.

We also immediately mark the area of the bottom of the future smokehouse for hot smoking, where the firebox will be located.

We try on the hinges and mark the place for them on the base and on the lid. The average thickness of the walls of the cylinders does not exceed 3 mm, so there should be no problems with cutting the cylinder.

All the necessary drawings that will help visualize the action plan are presented in the article.

There is one subtlety - you must try not to damage the side rings, they will become the support of the structure.

Feel free to cut out the future lid and a hole in the bottom of the future smokehouse.

It is necessary to weld a firebox from sheets of iron, the size of which was thought out in advance. It should have a door for storing firewood or sawdust and removing ash.

From a pipe with a diameter suitable for the neck, we make a pipe for removing smoke.

Now you need to imagine at what height you want to see your DIY smokehouse. Especially if you plan to use it as a grill or barbecue in the future.

If you plan to transport it by car, then it will be 30-35 cm, if it is not a barbecue, but a smokehouse for hot smoking, which will be stationary, then it will be about 100 cm.

The main task when designing the legs is the stability of the smokehouse. Therefore, it is better to use metal pipes.

There are several solutions for installing legs. The first is to weld the legs directly to the bottom.

The second option is more labor-intensive, but at the same time more functional if the smoking shed is portable.

If you are making a grill or barbecue, then the technique for making a product with your own hands will be somewhat different.

Holes are drilled in the bottom of the smokehouse into which bolts are inserted, with the threads facing outward. Nuts are welded into the legs themselves. The future grill is almost ready!

The legs are simply screwed to the bottom. It turns out a collapsible version of the smokehouse.

The third option combines both strengthening the body of the smokehouse and installing the legs directly.

A metal corner is welded along the long sides of the bowl, to which the legs are then welded in the method you choose, stationary or removable.

If you have chosen the first or second option for installing the legs, then we will separately focus on strengthening the body of the smokehouse.

As mentioned above, we weld a corner along the long sides of the base of the smokehouse. This will help avoid deformation of the case during prolonged use from high temperatures.

Then, to the corner on the cook’s side, we weld a frame from the corner under a shelf on which it will be convenient to place the dishes.

Then we cut the boards to the size of the frame and fix them in the corner (after drilling holes for the bolts in it).

It is advisable to choose boards from wood species that are resistant to high temperatures, for example oak.

You can also use a little trick - put an asbestos gasket between the corner and the board, which will prevent the wood from heating up.

Smokehouse assembly

Now you need to weld the finished firebox to the body of the smokehouse for hot smoking and the legs.

If you make a grill or barbecue, the conditions for its creation will be somewhat different.

Before attaching the hinge to the lid, we try it on to see if it will fit into place. It is better to immediately consider whether the lid will be removable. If there is such a need, then we direct the loops in one direction.

Based on the fitting, mark the place for the handle on the smokehouse lid. Attach the hinges to the lid and base and check everything again. Did everything fit perfectly?

Then we weld the hinges to the lid and base of the smoking device. It is not recommended to leave the cover on the rivets, as high temperatures may cause the rivets to become deformed and the cover will fall off.

It is also necessary to weld a limiter for the lid so that it does not swing open too much.

It can be made from corners. Another option for making a hot smoked smokehouse with your own hands is to secure the lid with chains. Finishing touch- We weld the pipe.

A thrifty owner can always breathe life into old unnecessary things. Someone may have an old propane gas cylinder lying around in their utility room. You shouldn’t give it away for scrap metal, because just one day of work and you will get an excellent smokehouse from a gas cylinder with your own hands.

The shape of the cylinder will give the product originality, and you will need a small set of tools that almost any craftsman will have. As a result of the efforts spent, the family will receive delicacies from fish, meat, lard or poultry.

Preparation for production

A gas cylinder is an excellent preparation not only for a smokehouse, but also for a barbecue. However, it is advisable to choose a container that is not damaged by significant corrosion, as this will affect the durability of the product. Also, all work must be carried out only after the remaining gas and gasoline have been properly removed from the cavity.

Video - how to make a smokehouse from a cylinder yourself (brief instructions):

If all the work is done correctly, the product will last on average 15-20 years, which is much longer than store-bought ones.

You will need to stock up on the following materials and tools:

gas cylinder (container for domestic gas red 50 l);
sheet metal (thickness 3-4 mm);
approximately 6 m of building corner with a 45 mm wall (in some cases it can be replaced with a 20x40 mm building profile);
chimney pipe (length 100-120 cm, diameter 100-120 mm);
door hinges (it is advisable to choose a metal thickness of at least 2 mm);
rods for the grid (diameter 8-10 mm, reinforcement, square or hexagon are not advisable);
wooden blanks for handles (well-dried blanks made of birch or other dense species);
grinder (preferably with a soft start);
welding machine (electrodes will need 2-3 mm);
electric drill (drills must be selected with a minimum length to ensure rigidity during operation);
hacksaw for metal (use a blade with a fine tooth).

Working with a cylinder

After selecting a cylinder, it is necessary to visually check it for the presence of deep corrosion. Next, you will need to get rid of the condensate and gas remaining in it. First, take the container out into the open space in the yard or other area. It is preferable to carry out work dry sunny weather. There should be no open source of fire near the work site.

Unscrew the valve as much as possible. After the intensive phase, turn the container over to remove residues. You can check whether the gas has completely escaped using ordinary soap paste. Lubricate the valve with it. When bubbles stop appearing, it means that the pressure inside is equal to the outside.

From the top of the future barbecue-smokehouse from a gas cylinder, we cut off the neck together with the tap with our own hands using a hacksaw.

When cutting off the top, do not allow a spark to occur. In this case, it is necessary to periodically water the treatment area to eliminate the risk of fire. The cut must be wet.

We rinse the opened cavity with running water to get rid of the smell. It is convenient to fill the volume with water using a hose. If it does not fit into the hole formed, then pour everything through a funnel.

Adding ammonia to water will be effective. Leave the container with this solution to settle for several hours. You can stir the liquid periodically. After draining the residue, wash it again with running water.

Making the base for the smokehouse

It is unlikely that any preliminary drawings will be needed to make a smokehouse with your own hands from a gas cylinder. Most often, manufacturers calculate the final result from the material that is available.

In general, this design of a vertical smokehouse can be useful, where you can use an electric stove.

Marking the cuts for the door is done using a long ruler and a pencil. You can duplicate the stripes with thin white chalk.

The cuts will need to be made carefully without displacements, not reaching 100-150 mm along the axis before the rounding of the balloon ends (“top” and “bottom”) begins. There is no need to open the slots right away.

Having made long axial grooves with a grinder, we try on the hinges in place. Clean the welding surface wire brush, fixed on the drill. Some craftsmen clean the area under the hinges with a grinder. The method is practical, but aesthetics are not always preserved. We “grab” the overhead loops by welding.

You can also subsequently secure these with rivets or bolts. However, no coating is allowed on rivets or other fasteners in order to prevent harmful fumes from near food. A more popular option for attaching hinges is final welding with electrodes. When the hinges are welded, we open the grooves separating the door from the frame completely.

From the side to which the tap was attached, we weld an elbow made of pipes onto the barbecue smokehouse from a gas cylinder with our own hands.

The height of the vertical section must be at least a meter. This will ensure high-quality traction and effective smoldering of the chips during the process. A damper covering the upper end of the vertical pipe will help control the draft. In some designs, the damper fits into a cut groove in the pipe.

The second end is connected to the firebox for the smokehouse. To do this, cut out the lower half of the end diameter using a grinder. When using such a smokehouse as a barbecue, the draft in the former gas cylinder will be regulated using this cut-out sector.

During operation, thermal deformations of the manufactured container are possible. Tightening the structure will help reduce their influence. To do this, along the axis of the cylinder in the middle of the hole closed by the lid, we weld a tube with a diameter of 20-30 mm from the inside. It will also serve as a limiter to help prevent the lid from falling deeper. Another function of the pipe is to hang food products from it for smoking. This can also be done through holes drilled in the frame.

Welded strips of metal along the perimeter of the lid will help ensure the tightness of the cavity. They can also serve as a closing stop. A horseshoe-shaped loop on the outside can prevent the lid from falling back sharply.

At the bottom of such smokehouses made from self-made gas cylinders, a special tray is installed, which serves as a container for collecting fat. To avoid smearing the container, it is advisable to cover the tray with food foil. The bases for a removable metal grill are attached above the pallet. You can make it yourself with your own hands from rods of stainless steel wire or use a ready-made unnecessary grill left over from an old refrigerator.

Making a stand (legs or support)

A smokehouse made from a gas cylinder, made by yourself as in the photo, must be stable so as not to tip over the coals and food. To do this, legs are attached to it. If you intend to use the device as a portable product, then it would be wiser to make them removable. Their convenient length will be 80-100 cm.

To do this, we weld bolts to the base of the former cylinder, and weld nuts to the prepared legs from a corner or construction profile. Before transportation, we unscrew the legs and return them to their original position upon arrival.

More often the base is not removable, but is rigidly welded to the base of the cylinder. For greater convenience, you can replace a pair of legs with a pair of wheels. Transportation within the immediate area will be simplified. Comfort for stationary legs will be added by several crossbars or a full-fledged shelf under the cylinder. In the cooking process, useful space always comes in handy.

Smokehouse firebox

If this unit is intended to be used not as a smokehouse, but only as a barbecue from gas cylinders, then an additional firebox will not be needed. If the owner intends to engage in smoking, then the fire will need to be lit in an additional container.

Additional firebox made of welded steel sheets

To make a firebox, you will need to cut a sheet of metal 3-4 mm thick. It is also possible to cut another cylinder of smaller volume. Two holes in the end opposite walls are left for mating with the smoking chamber and for installing a damper. The third hole is necessary for laying wood chips that form smoke smoke.

Additional firebox from another cylinder

Prevent hit open flame Even a slight distance of the smoking chamber from the sawdust firebox will help. This is done by cutting into the pipe. In some designs, its role is played by a special corrugation.

The length of the finished smokehouse will help determine the final result, because hot smoking uses more smoke high temperature. For cold smoking you need almost cooled smoke.

The most important thing is that before the first smoking you should definitely let the unit go idle - heat it with wood, but without meat.

The video shows an example of a barbecue grill, smokehouse, made by hand from three 50-liter gas cylinders.