How to make a forged fence with your own hands? Forged fences drawings How to weld a forged fence at home.

Types and features of forged fences. Preparatory work and fence installation technology, useful recommendations.

Features and types of forged fences

The most noble, attractive, but at the same time expensive method of metal processing is forging. Fences, many of whose elements are made using an anvil, are durable, sophisticated chic. Not every owner will be able to fence his estate with a wrought-iron fence, because an expensive order is so original design can significantly lighten your wallet. But if there is a desire, metal and necessary tools, you can do without the help of specialists.

To make it easier to choose the desired design, let’s immediately familiarize ourselves with the types of wrought iron fences:

• Decorative fencing. Very often it becomes a work of art. The main purpose of such a fence is decoration. suburban area, which, however, has absolutely no effect on protective functions structures. Decorative fences do not have stamped or welded elements. All prefabricated parts of the structure are mounted on clamps.
• Safety fence. It is erected for security purposes in case of external encroachment on the territory of the suburban area. Sections and parts of such a fence are mounted on threaded and welded fasteners. The protective fence is distinguished by its reliability due to its high strength.
• Combined wrought iron fencing. It combines the reliability and decorativeness of previous structures. Choosing a combined fence is the most optimal option for protection and decoration personal plot.

Steel wrought iron fence Apart from high cost, it has virtually no disadvantages. Its main advantages include:

1. Reliability due to the material used to make the forged fence. The metal is strong and durable, and necessary processing adequately withstands changes in humidity and seasonal fluctuations in air temperature. Compared with wooden structures This kind of service life of a forged fence is tens, or even hundreds of years longer.
2. Irreproachable appearance . Even in the absence of any pretentiousness, a forged fence has a more noble appearance than similar structures made of concrete, steel profile or wood.
3. Originality due to the ability to give metal any look using forging. It all depends on the personal preferences of the owner of the site, that is, on how he wants his fence to look: elegant or luxurious, impregnable or intimidating.

Preparatory work

In order not to waste time and money on any additional purchases during the construction of a wrought iron fence, you should first determine the required amount of material for it. You need to start this research by drawing up a drawing of a wrought-iron fence on paper, which should reflect in detail all the dimensions of the structure and the pattern of its sections in detail.

When developing your own sketch of a section, it is recommended to study the proposals of companies that provide artistic forging. If you have no drawing experience, you can take their designs as a basis, choose a ready-made drawing and include individual motifs and decorative details in it.

First of all, the pattern of the fence lattice should be harmonious - not necessarily simple, but it should not be overloaded with shaped details. The composition can be made symmetrical, asymmetrical, repeated on identical elements, or large figures highlighted. If you place identical elements in a sketch, combining them correctly in groups, you can create very interesting patterns. At the same time, they can also be varied, orienting similar figures from different sides.

When making calculations, you need to pay attention to the length of the sections. It should not be more than 1.5-2 m. Otherwise, a forged fence will require a very massive, and therefore expensive, foundation. How larger size sections, the greater should be its placement and the wider the transverse diameter of the supporting pillars of the gratings.

Supports for wrought iron fence bars come in round and rectangular section. The material for them can be brick, pipes, profiles or concrete.

Metal poles made from pipes or profiles are durable, resistant to precipitation, easy to transport and inexpensive. Blanks with a cross-sectional size of more than 6 cm are used as supports for wrought iron fence gratings.

Brick supports are well suited for massive and tall fences. IN brick pillar a metal support is fixed to which the reinforcement connecting the sections of the fence is welded.

Concrete supports are also reliable. They are harmoniously combined with forged sections, but have a limitation in their height. A fence with concrete pillars should not be higher than 1.5 m due to the possibility of their destruction under the weight of metal gratings.

We will consider installing a wrought iron fence with metal supports on a strip foundation.

For the manufacture of fence sections, hot or cold forging. The last method is the most economical and popular option. Its implementation requires less experience working with metal than hot method. To produce any part using cold forging, you need a separate machine.

They all have specific names, for example:

• “Snail” - it gives the rods of the future lattice a spiral shape;
• “Gnutik” - bends parts at the required angle;
• “Template” - transforms metal rods into circles, having the ability to create any radius;
• “Flashlight” - interweaves rods to make complex figurines;
• “Wave” - gives the rod a shape corresponding to its name.

All this equipment can be rented or purchased. For the installation of some grille components, there are patterns that make the work much easier.

Hot forging requires a forge, a hammer and an anvil. The forge can be closed or open view, stationary or portable. In the future, we will consider a method of cold, more affordable forging of a metal fence.

In addition to the above devices, additional tools and equipment will be required:

1. A welding machine and different-sized electrodes that will be needed for spot and conventional welding;
2. Angle grinder with grinding and cutting discs;
3. Large bench vise, as well as pattern vises, necessary for twisting rods;
4. Hammer and pliers;
5. Square, building level and a 10-meter tape measure;
6. Brushes or paint sprayer.

As materials for the fence lattice, you need to take a metal rod 14 mm long and a metal sheet 2 mm long for the manufacture of flat fence elements - peak tips, etc. To construct the foundation you will need a concrete mixer, shovels, crushed stone, river sand and cement. To mark the fence - stakes and cord.

Wrought iron fence installation technology

The work can be roughly divided into three stages: construction of the foundation and installation of support pillars, production of forged sections, assembly and painting of the fence. Let's look at the stages of installing a wrought iron fence in detail.

Construction of the foundation and installation of pillars

This work should begin with determining the fence line on the ground. To do this, you need to use a diagram drawn up in advance with the characteristic points of the structure linked to the selected landmarks of the site: corner of the building, pillar, etc. After this, the perimeter of the fence must be marked with pegs, indicating with them the location of the support pillars.

The building site should be cleared of debris, stumps, unnecessary bushes and trees. The stakes must be connected with a stretched cord and begin digging a trench under the foundation strip. Its depth depends on the stability of the soil, the size of the fence sections and the climate in the construction region. The optimally accepted excavation depth should be 70 cm and the width 30 cm.

The pillars need to be dug into the bottom of the trench to a depth of 30-40 cm. The holes for them should not be made too wide. After installing the pillars strictly vertically, the recesses for them must be filled with crushed stone and compacted thoroughly. It is also recommended to compact the bottom of the trench and cover it with a 5-10 cm layer of sand. The sand cushion should be moistened generously with water.

After this, you can begin to reinforce the future foundation to give it rigidity after pouring and polymerizing concrete. The strapping is a mesh with 100x100 mm cells, made from reinforcement rods. The strapping elements can be connected to each other with knitting wire.

There should be three layers of such nets in the trench. The first layer should be placed at the bottom of the excavation, the second in its middle, and the third at the top of the foundation. It is recommended to attach all nets to poles dug into the bottom of the trench.

After reinforcement, it is necessary to install formwork, which acts as a form for liquid concrete. The formwork must be made durable. Therefore, it is worth using boards as a material for it, or even better - laminated MDF. In this case, the finished surface of the above-ground part of the foundation will be perfectly smooth and will not require additional finishing after installing the forged fence.

Before starting concreting, the installation of all support pillars must be checked again with a level and secured in the formwork with stops made of wooden blocks.

After this, concrete must be poured into the formwork, equipped with reinforcement strapping and support pillars. It is advisable that it be of a brand suitable for outdoor work. It is not recommended to carry out any manipulations with the fence supports until the concrete has completely cured.

Manufacturing sections for a wrought iron fence

Unlike gates, forged fencing bars are made without an external frame made from an angle profile. Almost all parts of the gratings are made from rods, which can take on various shapes according to the intended fence design.

Structures with simple, very easy-to-manufacture details - curls, rigidity and flat peaks - are designed using one template. More complex types of grilles are distinguished by intricate designs, as well as the presence of decorative elements.

The fence section using the cold forging method must be manufactured in the following order:

• Draw with chalk on a flat and horizontal plane a section template with stiffeners, decorative and protective parts. According to this template, we will assemble the fencing sections.
• Working with a bending machine, it is necessary to produce the required number of shaped parts: peaks, curls. The shape of the elements, as well as their dimensions, must correspond to the template depicted in chalk on the plane.
• All parts of the section must be connected by spot welding. And if after this procedure no defects are identified, welds can be applied, finally fixing the parts.
• Similarly, you should assemble other sections of the fence, carefully observing that each of its parts is in the required place according to the template.

After manufacturing all sections, it is necessary to clean the welds and remove rust. After this, the metal needs to be primed and painted. protective composition. This procedure will protect the fence sections from corrosion and improve their appearance.

After painting, you can install the products in their places. Their fastening to the supports should be done using welding or clamps.

How to make a wrought iron fence - watch the video:

It goes without saying that such a complex project is difficult to implement without making mistakes, especially when making a wrought iron fence yourself for the first time. However, all the shortcomings can always be corrected, while gaining valuable experience.

Improving your plot at the dacha or country house, the main attention should be paid to the fence. Today the market building materials offers enough big choice and assortment, so everyone will undoubtedly choose for themselves best option. But, if we talk about exclusive fencing, then only one thing stands out here - this is a wrought iron fence. The task is quite complex, since it will require the presence special tool and knowledge. But it’s still quite possible to make a wrought iron fence with your own hands. We will talk about this in the article.

Designers use a variety of materials to create original fences. Quite often the most unusual things and objects are used. However, the standard types include:

• stone;
• metal (corrugated sheeting);
• concrete;
• welded;
• forged.

Combinations of several materials in one fence will also look original. For example, support pillars built of stone or facing bricks, and the spans are made of forged sections or wood. Each of them can be installed in 3 ways:

• ordering services from a construction company;
• self-production;
• ordering sections and materials, carrying out independent installation.

Each of them has its own positive sides and disadvantages. Therefore, it will be difficult to single out just one.

Let's return to the features of forged fences. Besides the fact that they are the most elegant and beautiful, there are also whole list Benefits to consider:

• strength;
• durability;
• resistance to atmospheric agents;
• frost resistance;
• ease of care.

At the same time, the cost is also quite high. But if you complete the creation and installation process yourself, the final amount will be reduced several times.

If you want to make a fence with your own hands, you will have to carefully study the technology and installation instructions.

The process of making a forged fence is quite complex, so it is divided into 4 stages:

1. Preparation.
2. Creation of sections.
3. Pouring the foundation and building pillars.
4. Fence installation.

To save money and time, you should create a diagram or drawing at the very beginning. The drawings will allow you to perform accurate calculations the required amount of materials and make a purchase. A simple sheet of paper and a pencil will be enough. All measurements are recorded:

• length of the entire fence;
• span length;
• number of pillars and spans.

When making calculations, follow the basic advice: the length of the section should not exceed 1.5 and 2 m. Otherwise, due to the high mass, the fence may fall. The higher and longer the sections are planned, the more solid the foundation should be.

At the same stage, the material for creating supports is selected. The list of these includes:

• brick;
• stone;
• supports.

Their shape can be absolutely any: square, rectangular or round.

It is not recommended to choose wood as support pillars, as it will not be able to withstand the entire load.

To know exactly how to make a forged fence yourself, without the help of specialists, it is recommended that you familiarize yourself with detailed instructions, which will allow you to more accurately understand all processes. First of all, you should consider the types of forgings. Today there are two types:

• cold;
• hot.

Each of them has a different method of operation. The main indicator of the difference is the use of a forge, since with the cold method you can do without it at all. When carrying out real forging, hot, all elements, or rather, their connections, are first heated and then fastened with strong blows hammer

To make a fence using the cold forging method, you will need the following equipment and devices:

1. Bending – bending metal rods at any angle.
2. Snail - creating spirals.
3. Flashlight - the ability to weave rods into patterns of any complexity. The rods must have a diameter of up to 16 mm.
4. Wave – to create wavy elements.
5. Twister – for twisted elements (the design is similar to a flashlight).

Now you can begin the actual production of the wrought iron fence. All processes are divided into stages, so it is enough to follow simple algorithm actions:

1. All tools that will be used should be configured. Defects in the forging process are difficult to correct, so the work must be done extremely carefully.
2. Using a grinder, the metal is cut into elements of the required length.
3. According to the planned scheme, we produce patterns on the equipment.
4. After all the parts have been prepared and checked, you can begin manufacturing the frame. For this, a simple square pipe with a cross-section of 25×25 mm or 30×30 mm will be sufficient. The cut pieces of the frame are welded.
5. When the frame is ready, the prepared elements are placed in it to see the result. If you don’t like something, you can make adjustments.
6. All assembly is carried out on a flat surface, such as a table. Welding should begin with twisted rods, to which the remaining elements are then fixed.
7. To welding seams do not spoil the attractiveness of the wrought iron fence, it is recommended to treat it with a metal brush.
8. We carry out degreasing and priming.

While all sections are drying, the soil should be prepared. In order for the fence to be durable and delight the owners for many years in a row, it is recommended to fill strip foundation. But there is another way:

• a fence is installed in a pre-dug shallow trench;
• we drive the legs of the frames and set the evenness of the section;
• We make a concrete base around the entire perimeter.

At the final stage, the finished fence is painted.

For the pillars, a 40x40 mm pipe is selected, from which blanks of the required height are made. The top of the pillars is closed with special balls or pyramidal lids.

A wrought iron fence goes very well with various materials. One of original solutions is to combine with polycarbonate, since it can eliminate the only drawback of a self-made fence - visibility. In this case, nothing can hide from neighbors and passers-by. Install translucent material on the side of the house to expose the elegant wrought iron design to the street.

Video

In the provided video, you can clearly see the processes of work on the manufacture of forged fences:

Photo

In the photo you can see interesting ideas forged fences:

The visiting card of any private home is the fence. Thanks to a huge number materials and innovative technologies, anyone can build not a simple fence, but a real decorative element that will add attractiveness to landscape design. One of these is a wrought-iron fence, which will look most impressive: graceful lines and openwork interlacing of metal rods fascinate with their beauty. Naturally, if you order such a fence from professional craftsmen, it will be quite expensive. You can make such a design yourself, since this is a completely feasible task, despite the complexity of the processes. It is enough to take into account all the main points of assembly and the question of how to make a forged fence with your own hands will be resolved.

There are undeniable advantages of a forged fence over its analogues, made using different technology and from other materials:

1. Reliability. As you know, metal is one of the strongest and most durable materials. If it is treated according to all the rules, the structure will easily withstand changes in air temperature and high humidity. At proper care The service life of wrought iron fences will be unlimited.
2. Appearance. If we consider other types of materials made from metal sheets, they will not have such an original appearance. Wrought iron fence regardless of the style of the house and landscape design will always look modern and noble.
3. Variability. Due to the malleability of metal, absolutely any shape can be created from it. This directly affects the completeness of the plot. The design will give it luxury, inaccessibility and elegance.

Many people believe that to create a forged fence it is necessary to involve craftsmen and professional blacksmiths. In addition, most people refuse this idea due to the need to work with special equipment, which requires special skills. But today you can get a forged fence in one of three ways:

• welding – affordable way for every person;
• forging - involves connecting all elements of the fence manually, therefore it requires a lot of time and effort, as well as the acquisition of certain skills;
• combined option - combines the first and second technologies, so both equipment and skills are required.

Fences made from forged elements are considered a real work of art, as they are created by metal artists. Thanks to the variety of decorative elements, as well as metal processing techniques, everyone can choose for themselves suitable option. It is worth noting that today the most common are sectional fencing, which can be purchased from specialized companies. They are quite easy and quick to install without the involvement of professionals.

By deciding to make a forged fence yourself, you can save money and also get a fence, an analogue of which will be difficult to find.

Before you get started, you need to select all the tools:

• Bulgarian;
• welding machine;
• vice;
• device for twisting metal rods (longitudinal and transverse);
• spray gun with compressor;
• other small tools.

To protect forged sections from the influence of precipitation, it is enough to open them paint and varnish materials. In most cases, a combination of black and gold is used.

Regardless of what material was chosen for the base of the fence, it can be supplemented with spans from ready-made elements forging So, very often you can find a combination of brick and stone with metal. If desired, the fence can be made only of forged elements.

Each span must be fixed on support pillars, which are installed during the formation of the foundation. The wicket and gates must also be made of forged elements. This will complement the given style.

Like any other fencing, forging requires quite solid foundation. Its role is the foundation. It is enough to use tape technology, which is quite simple and does not require the acquisition of any special skills.

Whichever way you look at it, a fence with forged elements has virtually no drawbacks. There is only one - high cost. But, if you decided to do it yourself, then this problem is solved. To date innovative technologies allow you to solve almost any problem related to home improvement. The same applies to fences. Forging can be done in two ways:

• hot;
• cold.

Hot technology is used only by professional forgers, so for beginners in this matter it is better to give preference to cold production of forged fences. You should start by selecting a drawing. To do this, you can use a huge number of options and ideas from masters or develop your own sketch. If this is your first time getting involved with such technologies, then you should not stop at the complex versions that require jewelry work.

Once the design has been selected, you can begin marking the future fence. It is important to maintain the same distance for spans and support pillars. This will allow you to calculate the number of sections and calculate the necessary materials.

If possible, it is worth seeking help from a blacksmith or professional who will show several basic techniques and also give lessons for beginners.

Purlins made of forging will cost much less than their decorative counterparts. After all the calculations have been completed and the markings have been applied to the territory, you can begin preparation.

First of all, you need to tackle the base. The depth of the foundation trench should not be deeper than 30 cm. Also, do not forget about the sand cushion, waterproofing and formwork. During the pouring of the foundation, for greater strength, reinforcement is laid and metal reinforcement for the pillars is removed. The most durable and reliable option is to install the pillars in a trench, followed by welding them with a reinforcing frame and concreting them.

The fence support posts must be installed strictly vertically, so it is necessary to constantly check the clarity with a level. During construction, the tops of the pillars are covered with film to prevent water from getting into them until construction is completed. For greater protection, you can purchase decorative waterproof caps.

Brick and wrought spans go very well with concrete pillars. You can also consider using simple metal support structures.

While the foundation is hardening, which takes about a week, you can start making forged spans. To do this, use a grinder to cut pieces of metal to the required length. All of them will be smooth, and to give them the desired shape you need to use cold forging tools. Subject to technology and accuracy, all elements will be the same in shape and size. Special attention It is worth paying attention to the ends of the parts, as they have a sharp shape. To solve this problem you can use two methods:

• round them inward;
• use metal balls.

You can buy balls or make them yourself. Optimal size the diameter will be 2 cm. When all the elements are twisted according to the drawing, you need to lay them all out and look through them. This will allow you to immediately determine which parts are too different and require rework. The assembly of the structure begins with the creation of a frame, for which pipes with a cross-section of 25x25 are selected (size 30x30 is also allowed). After the frame is completely welded, it is necessary to lay out all the elements, this will allow you to avoid confusion and accurately complete the drawing.

At the end, it is necessary to check the span for errors in the form of large seams. If necessary, everything is cleaned metal brushes. It is advisable to do this with the entire product. The final stage involves painting, but before that, degreasing and priming are carried out so that the paint lays down in an even layer. The paint will protect the metal from corrosion and will also add completeness to the fence.

Experts do not recommend assembling purlins by weight. A table is suitable for this. During welding work First, the main elements are welded, and then decorative ones are added to them. Painting is carried out after installing metal spans between the pillars.

It is enough to allocate a little time, apply imagination and strength, study this article and be patient to make an original wrought iron fence. Thanks to this, you can significantly save costs, since when ordering such fencing from specialized companies, the amount will be several times higher.

You may also be interested in the following material:

Video

From the provided video material, you can familiarize yourself with the intricacies of making a forged fence:

Photo

Below is a series of photographs showing forged fences in a variety of designs:

Wrought iron fences are structures made of metal by forging and designed to fence housing or mark the boundaries of a territory. Created in the best traditions artistic forging, they are not just reliable protection, but also a source of real pride, the owner’s calling card. It is always beautiful, stylish and respectable. Perhaps this is the best way to emphasize the good taste and status of the owner.

A forged fence is a structure consisting of a foundation, supporting pillars (posts, supports) and sections decorated with forged elements. The main aesthetic function is performed forged elements obtained as a result of metal processing - hot or cold forging. Floral patterns, geometric figures, curls, peaks, tips and other separately created forged elements, connected together, give the fence a sophisticated look, creating the impression of elegant power.

The cost of forged fences depends primarily on the thickness of the metal used in the fence sections, on the filling of the sections with various openwork elements: monograms, baskets, cast products in the form of flowers, petals, vines and bunches, peaks, etc.

For example, one exclusive forged product cannot cost less than 20,000 rubles. A simple forged fence, more than 30m long, can cost only 1950 rubles per 1m2, it is clear that the total cost of manufacturing such a 2-meter fence will be at least 117,000 rubles. Next, you will need to add at least 2,000 rubles for each pillar for concreting and add at least 600-900 rubles per 1 m2 for delivery and installation. But installation of small forged sections to prepared mortgages can cost only 1,000 rubles per section. Below are some sketches of wrought iron fences.

Simple sketches

K-1 - 2000 rub. k2 — 1950 rub. k3 - 2000 rub. k4 — 2550 rub. k5 — 2550 rub. k6 — 2790 rub.

Complex sketches

NEW! Our new wrought iron fence calculator

According to their functional purpose, forged fences are:

• Protective– more practical and simple.
• Decorative– made according to individual sketches. Each such fence is an artistic idea embodied in metal. Professional craftsmen who master the art of artistic metal forging, turn the fence into a work of art. Skillful execution of any style - from classic to avant-garde, or a combination of several styles allows you to get an exclusive copy. Despite their openwork, such fences do not lose their protective functions.
• Combined– combining protective functionality and elegance decorative fencing.

Sketches of forged fences

E-1 e-2 e-3 e-4 e-5
e-6 e-7 e-8 e-9 e-10
e-11 e-12 e-13 e-14 e-15
e-16 e-17 e-18 e-19

Sketches of forged products

Advantages of forged fencing

• The main advantage of forged fences is their strength, reliability and durability.
• Each forged fence is made taking into account the wishes of the customer, so one of its advantages is uniqueness and individuality. There are no limits to the manifestations of creativity and imagination.
• Careful processing of the structure final stage construction (priming, painting) guarantees further unpretentiousness in service. In addition, a wrought iron fence resistant to natural and external factors.
• Forged fencing, made in the same style as the buildings, creates a single ensemble, complementing and enhancing the effect of the chosen style.
• The design of a wrought iron fence allows you to enhance its protective properties by installing alarms, surveillance cameras, etc.
• The products of forging masters at all times are an indicator of stability and fundamentality. The combination of practicality and beauty emphasizes excellent taste and high social status its owner.

Photos of our fences using forging

Scope of application of forged fences

• At all times, forged fences have been used to fence mansions, churches, palace and park complexes, theaters, squares, and parks.
• Forged fences are installed around monuments, memorials, obelisks, emphasizing their high status.
• Forged fences are increasingly being installed around cottages, country houses and garden plots, country houses, giving them a special charm.
• No the best way than installing a wrought-iron fence to emphasize the respectability of office buildings and the solidity of commercial enterprises.
• Decorative wrought iron fences enclose flower beds, ponds, playgrounds, cafes and restaurants, and summer areas.

Own production and painting of forged products

How do you order forged fences?

If you liked a sketch and you want to have such a fence on your site, call. Our specialist will contact you and discuss the details of the order over the phone or arrange a meeting. Next, the manager comes to measure the fence. Preferences for the type of fence, choice of forged elements, technical data, appearance, coloring, foundation tape, etc. are discussed. Departure is paid 1500+20 rubles per 1 km. Next, 3000 rubles are paid for sketches and technical representation - drawings, dimensions, etc. After 2-4 days, the customer is sent a description, drawings, estimate, etc. by email. After studying the sent material, the customer decides to conclude a contract, approve sketches and make an advance payment. The work has begun.

Installation of forged fences

Installation of forged fences requires professional knowledge and skills, ranging from performing calculations, pouring the foundation, carrying out general construction work, not to mention a huge arsenal of styles of artistic forging and applying the secrets of connecting parts and their processing. The master’s ability to transform harsh metal into delicate openwork evokes delight and admiration.

Like any serious matter, installation of a wrought iron fence requires the participation of professionals both at the initial and final stages. A wrought iron fence is installed for a long time, so it is important to think through every little detail in a timely manner.

In order not to find yourself in the situation of “the miser pays twice”, and not to put your health or finances at unnecessary risk, it is better to contact the specialists of our company and get a fence that is one of a kind. And then the combination of functionality, art and peace of mind guaranteed.

Beautiful fence - business card Houses. It should not only protect its owners from “uninvited” guests, but also act as an excellent addition to the design of the site. Of all the variety of types of fencing, wrought iron fences stand out spectacularly, their graceful lines and openwork metal weaves simply fascinate with their beauty. However, fences created by masters are quite expensive, and therefore not many people can afford to have such beauty on their property. Making forged fences with your own hands is not an easy, but quite feasible task, which can be accomplished by knowing and taking into account the main points of assembling the product.

Beautiful forged fences are made of metal rods, which are placed at a short distance from each other, forming an elegant protective structure. No other types of fencing have such a variety of patterns and do not provide such aesthetic pleasure as openwork wrought-iron fences. There are three main types of fences: protective, decorative and combined.

Security fences are one-piece sectional fences that are durable, elegant and beautiful.

All elements of stamped sections are connected by welding. Assembly and installation of sections is quite simple and quick. Security fences belong to the category of inexpensive metal fences.

Decorative fences differ from their analogues in their higher artistic level of execution. Luxurious fences are obtained through the use of a special method of finishing iron - artistic forging

Decorative fences are expensive because they are often made according to individual order and the design chosen by the client or master.

Combined forged fences, which are something between the options presented above, represent welded fences supplemented with forging elements

Combined fences combine the aesthetic qualities of decorative fences and protective structures.

Stages of construction of a fence with forging elements

Combined fencing option - optimal solution for making your own fence decorated with forging elements, since the costs of its construction are significantly lower than decorative analogues. To make such a fence you will need an electric welding machine with electrodes, a grinder, equipment for cold forging (snail, torsion bar) and other small tools for working with metal.

Carrying out preparatory work

One of the first stages of any construction is the construction of the foundation. First you need to mark the territory with pillars and calculate required amount sections. Measurements should be taken with maximum accuracy so that the finished sections fit freely between the posts.

It would be good at this stage to make a drawing or sketch of a wrought iron fence on paper indicating all the required dimensions.

Wrought iron fence, equipped with concrete base, where 1 – strip foundation, 3 – supporting metal pillar, 4 – forged elements, 10 – ground level

You can come up with an original fence design yourself, choose it on the Internet, or entrust it to a craftsman with a well-developed aesthetic taste. Here small selection options.

When thinking through sketches of forged fences, it is important to consider how technologically feasible the execution of the planned option is.

Both brick and concrete pillars, as well as conventional metal support structures, work well with forged sections.

You can lay a traditional strip or columnar foundation, or erect them on a pile-screw foundation. It is also possible to install the pillars in a pre-dug trench, followed by welding them with a reinforcing frame and concreting them. This design will become a strong and durable support for a wrought iron fence.

The pillars should be placed strictly vertically, otherwise installation errors may lead to distortions in the structure. Special fasteners are mounted on the installed metal support posts. To rainwater did not fall into the cavity metal poles, their tops need to be welded or decorated with decorative waterproof caps.

Manufacturing of forged fence sections

Fences are made from metal round or faceted rods with a cross-section of 12x12 mm, the thickness of which allows for sufficient strength of the forged fence. And many masters of artistic forging prefer to work with faceted rods.

If we compare the decorative qualities of rods, then fences made of rods with a faceted outline look most impressive and representative

The assembly of each section begins with the manufacture of a frame from a metal profile. In order for the frame to turn out to be an even structure with right angles, its assembly must be carried out on a spacious and flat surface. All corners of the frame should fit snugly to the working surface and not be suspended.

Vertical peaks decorated with forged ends can be mounted into the assembled frame with neatly executed welds.

Let's begin the most creative stage of making the fence. Among a wide range of ready-made forged decorative elements for a fence, you can always choose the most suitable combinations that will become an effective addition to the enclosing structure.

Deciding to do forged balusters in the form of a vine, openwork spirals or other curls on your own, it is better to start by trying to make elements that are not too difficult to make. It will take some time to master a new technique, but once you get used to the tool and acquire skills, you will be able to create more complex openwork patterns.

An example of creating patterns for a fence on a homemade machine:

It is better to make curls using equipment that is located in one place during the entire forging process, so that all elements of the pattern are the same diameter.

To visualize what the assembled section will look like, curls, rings, torsion bars and others decorative elements should be placed inside the frame. Having decided on the pattern of the section, use chalk or a marker to mark the location of the elements.

You can start welding work. It is advisable to first just “grab” the forged elements, and not weld them “tightly”, this will make it possible to make adjustments and move them in the desired direction. It is advisable to perform “tacks” in the least visible places. After making sure that all the elements are “in their places,” you can turn the section over and thoroughly boil all the “pot holders.”

After welding work is completed, the fence does not have a particularly attractive appearance. It's okay; after painting, any imperfections will be hidden. When the fence has cooled, it can be prepared for painting.

The surface is rubbed using a grinder, metal brushes and cleaning wheels, cleaned of rust, oil and small debris, degreased and coated with paint.

Any solvent can be used for degreasing. The dried surface of the fence can be treated with an anti-corrosion compound and opened with paint. When working with metal, it is better to choose anti-corrosion compounds in contrasting shades with respect to the color of the surface, then during application the still untreated areas will be clearly visible.

If you order a fence from blacksmiths...

If, after reading, it seemed to you that forged fences are too difficult to self-production and you decide to order them from specialists, then this video will be useful for you to watch:

A wrought iron fence, decorated with rods imitating vines or tree trunks, can organically fit into any design of the site.