Profession Repairman (5th category) in the Unified Tariff Qualification Directory. Job responsibilities of a repairman Production instructions for a repairman

I APPROVED

Director

_____________(_____________)

"____"_____________200____ g.

OPERATING INSTRUCTIONS

For a repairman

(5th category)

1. General Provisions

1.1. A repairman is hired and dismissed from work by order of the director of the enterprise on the recommendation of the chief engineer.

1.2. The repairman reports directly to the chief engineer.

1.3. In his activities, a repairman is guided by:

Charter of the enterprise;

Rules labor regulations;

Orders and instructions of the director of the enterprise ( immediate supervisor);

These operating instructions.

1.4. A repairman must know:

· design features repaired equipment, units and machines; technical specifications for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;

· technological process of repair, assembly and installation of equipment;

· rules for testing equipment for static and dynamic balancing of machines;

· geometric constructions with complex markings;

· methods for determining premature wear of parts;

· methods of restoring and strengthening worn parts and applying protective coating;

· internal labor regulations.

2. Characteristics of work.

The repairman is tasked with:

2.1. Repair, installation, dismantling, testing, adjustment and adjustment complex equipment, units and machines and delivery after repair.

2.2. Metalworking of parts and assemblies according to 6–7 qualifications.

2.3. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

4. Apparatuses, gas pipelines high pressure– inspection, repair and testing.

5. Complex film projection devices and developing machines - average repair.

6. Oxygen and argon equipment for open hearth furnaces - repair, maintenance.

7. Gas blowers – major renovation and tests.

8. Vacuum drying and ironing rollers – repair and adjustment.

9. Gearboxes of semi-automatic lathes – assembly and switching with mutual fitting of splined rollers and gears.

10. Oxygen booster compressors – major repairs.

11. Lifting machines – repair, adjustment and leveling of crane tracks.

12. Machines for sorting letters - repair.

13. Charging machines for open-hearth furnaces - complete repair with replacement of the shaft, adjustment of all mechanisms.

14. Loading machines - revision of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.

15. Automated washing machines – repair and adjustment.

16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.

17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.

18. Hydraulic drive mechanisms of machine tools - repair, assembly, adjustment.

19. Vacuum and fore-vacuum pumps – major repairs.

20. Blast furnaces - installation of an inclined bridge.

21. Reactors - repair.

22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.

23. Robots and manipulators with program control with a repair complexity category of up to 20 units. – major repairs, adjustment.

24. Deep drilling rigs - repair.

25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.

26. Computer controlled machines - testing for rigidity.

27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.

28. Vacuum evaporation units - disassembly, repair, assembly.

29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.

30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.

31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

3. Responsibilities

· performs assigned work in a timely and high-quality manner;

takes place in in the prescribed manner periodic medical examinations;

· undergoes instructions on labor protection in accordance with the established procedure;

wears special clothes

· prepares workplace and means personal protection;

· checks the serviceability of equipment, devices, tools;

· complies with the requirements of personal hygiene and industrial sanitation;

· complies with the rules of use technological equipment, devices and tools, methods and techniques for safe work;

· immediately notifies the immediate supervisor of any deficiencies discovered during work;

· provides first (pre-medical) aid to victims of injury, poisoning, emergency situations and sudden illness;

4. Responsibility

3.1. The repairman is subject to disciplinary action in accordance with current legislation.

3.2. The repairman bears financial responsibility for failure to ensure the safety of the material assets entrusted to him. The Employer is liable for damage caused to the employer within the limits determined by the current labor, criminal and civil legislation of the Republic of Belarus.

_____________________

I have read the Instructions: _________ _____________________

(signature) (signature decryption)

Unified Tariff and Qualification Directory of Works and Professions of Workers (UTKS), 2019
Part No. 2 of Issue No. 2 of ETKS
The issue was approved by Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45
(as amended by Order of the Ministry of Health and Social Development of the Russian Federation dated November 13, 2008 N 645)

Repairman

§ 153. Repairman 2nd category

Characteristics of work. Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines. Repair of simple equipment, units and machines, as well as of medium complexity, under the guidance of a more highly qualified mechanic. Mechanical processing of parts for 12 - 14 qualifications. Washing, cleaning, lubricating parts and removing the fill. Performing work using pneumatic, electric tools and on drilling machines. Scraping parts using power tools. Manufacturing simple devices for repair and assembly.

Must know: basic techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines; purpose and rules for using plumbing and instrumentation; basic mechanical properties processed materials; system of tolerances and landings, qualities and roughness parameters; name, marking and rules for using oils, detergents, metals and lubricants.

Work examples

1. Open hearth furnace fittings, chokes, shut-off valves - removal, repair, installation.

2. Bolts, nuts, studs - filing, threading, changing them and fastening them.

3. Shut-off valves for air, oil and water - installation to suit the location.

4. Filling windows, lid lifter ropes and transfer devices - change.

5. Elbows, tees for pipelines - hydraulic testing and assembly.

6. Lubricators, linear feeders - repair, adjustment.

7. Oil coolers - disassembly, repair, assembly.

8. Piston pumps - repair, installation.

9. Equipment - neutralization from acidic and alkaline environments.

10. Fences - removal and installation.

11. Gaskets - manufacturing.

12. Gearboxes of tumbling drums - disassembly, repair and assembly.

13. Metal mesh - replacement, production, repair.

14. Sharpened emery machines and vacuum cleaners for them - repair, assembly, replacement and straightening of abrasive wheels.

15. Dowels - filing.

16. Creels of warping machines - repair and installation on the machine.

§ 154. Repairman 3rd category

Characteristics of work. Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, units and machines. Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications. Mechanical processing of parts for 11 - 12 qualifications. Repair of lined equipment and equipment made from protective materials and ferrosilicon. Disassembly, assembly and compaction of faolite and ceramic equipment and communications. Manufacturing of devices of medium complexity for repair and assembly. Performance rigging work when moving loads using simple lifting equipment and mechanisms controlled from the floor.

Must know: arrangement of equipment being repaired; purpose and interaction of main components and mechanisms; technological sequence of disassembly, repair and assembly of equipment, units and machines; technical specifications for testing, adjustment and acceptance of components and mechanisms; basic properties of processed materials; arrangement of universal devices and used control and measuring instruments; system of tolerances and landings, qualities and roughness parameters; rules for slinging, lifting, moving loads; rules for operating lifting equipment and mechanisms controlled from the floor.

Work examples

1. High vacuum vacuum units for installations of medium complexity - repair.

2. Valves of all diameters - valve grinding.

3. Fans - repair and installation.

4. Inserts - fitting and filing along parallel lines.

5. Gas pipelines - sealing suction points with diabase putty and oil bitumen.

6. Chutes for pouring cast iron - replacement.

7. Complex casings and frames - manufacturing.

8. Metal conveyors - replacement of rollers.

9. Speed ​​and feed boxes in metalworking machines of medium complexity - assembly and adjustment.

10. Blades, beaters, shafts, conveyor plates, turns of augers - straightening.

11. Lunettes - repair.

12. Tool magazines, automatic tool changers - repair, adjustment.

13. Winding machines (textiles) - major repairs of plates, lifting arms, cranks, spindles.

14. Filling machines - repair of conveyor chains, replacement of molds.

15. Coal loading machines - assembly and installation of a brake device with a lever.

16. Mills, screens, drying drums - current repairs.

17. Centrifugal pumps - repair, installation.

18. Semi-automatic welding machines, installations - medium and current repairs.

19. Gas-electric cutters - replacement of tips with centering of electrodes.

20. Sieves and knives - removal, installation and adjustment.

21. Woodworking machines - current repairs.

22. Weaving machines - changing lower shafts and clamps.

23. Lathes - complete repair of longitudinal and transverse slides, supports.

24. Heat exchangers - repair, assembly.

25. Pipelines - disassembly.

26. Spindle positioning devices - adjustment.

27. Slag trucks - inspection, lubrication and repair.

28. Electric furnaces - disassembly and repair.

§ 155. Repairman 4th category

Characteristics of work. Disassembly, repair, assembly and testing of complex components and mechanisms. Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair. Mechanical processing of parts and assemblies according to 7 - 10 qualifications. Manufacturing of complex devices for repair and installation. Preparation of defect reports for repairs. Carrying out rigging work using lifting and transport mechanisms and special devices.

Must know: installation of repaired equipment, units and machines; rules for regulating machines; methods for eliminating defects during repair, assembly and testing of equipment, units and machines; device, purpose and rules of use of the control and measuring instruments used; design of universal and special devices; methods for marking and processing simple various parts; system of admissions and landings; qualities and roughness parameters; properties of acid-resistant and other alloys; basic provisions for preventive maintenance of equipment.

Work examples

1. Devices column type- repair, assembly.

2. Oxygen and argon equipment for electric melting furnaces - repair, maintenance.

3. Shut-off valves - inspection, repair, installation.

4. Vibrating screens - replacement of whitefish.

5. Gas ducts - replacement of dampers.

6. Scrubber seals - adjustment.

7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.

8. Multi-position automatic heads - repair, adjustment.

9. Granulators - replacement of lining and sides.

10. Crushers - repair with replacement and adjustment of worn parts, adjustment of crushing size.

11. Calenders, universal and rotary ironing presses - repair and adjustment.

12. Oxygen booster compressors - current and medium repairs.

13. Spindle cones - checking and restoration by lapping.

14. Speed ​​and feed boxes of metalworking machines - assembly and adjustment.

15. Steam and hot water boilers - repair.

16. Drilling machines - installation and installation.

17. Die casting machines - repair.

18. Charging machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and rotating mechanism of the trunk.

19. Spinning machines - major repairs and adjustments.

20. Sewing machines - current and major repairs.

21. Mills, screens, drying drums - average repair.

22. Deep and sucker rod pumps - repair and assembly.

23. Caps for converter necks - dismantling, installation.

24. Fuel oil equipment - repair.

25. Equipment of preparatory workshops (areas) for production vegetable oils and apparatus for fat processing plants - assembly, adjustment and testing.

26. Pneumatic pumps, smoke exhausters, exhausters - repair.

27. Critical bearings - filled with babbitt and scraped.

28. Gearboxes of rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.

29. Air converter and water jacket systems - adjustment, major repairs.

30. Mixers and sulfurizers - replacement of shafts and couplings.

31. Woodworking and metal-cutting machines - major repairs, adjustment.

32. Weaving machines - major repairs and adjustment of the weft mechanism.

33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.

34. Pig stackers - repair with replacement of parts.

§ 156. Repairman 5th category

Characteristics of work. Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair. Mechanical processing of parts and assemblies according to 6 - 7 qualifications. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

Must know: design features of the equipment, units and machines being repaired; technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines; technological process of repair, assembly and installation of equipment; rules for testing equipment for static and dynamic balancing of machines; geometric constructions with complex markings; methods for determining premature wear of parts; methods for restoring and strengthening worn parts and applying a protective coating.

Work examples

1. Automatic multi-spindle turret lathes, copying machines, jig boring machines, gear planing and roll lathes - average repair, installation, adjustment, accuracy testing, start-up and commissioning.

2. High-pressure units (synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.

3. Distillation and distillation devices - major repairs.

4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.

5. Complex film projection devices and developing machines - average repair.

6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.

7. Gas blowers - overhaul and testing.

8. Vacuum drying and ironing rollers - repair and adjustment.

9. Gearboxes of semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.

10. Oxygen booster compressors - major repairs.

11. Lifting machines - repair, adjustment and leveling of crane tracks.

12. Machines for sorting letters - repair.

13. Charging machines for open-hearth furnaces - complete repairs with replacement of the shaft, adjustment of all mechanisms.

14. Loading machines - inspection of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.

15. Automated washing machines - repair and adjustment.

16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.

17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.

18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.

19. Vacuum and fore-vacuum pumps - major repairs.

20. Blast furnaces - installation of an inclined bridge.

21. Reactors - repair.

22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.

23. Robots and manipulators with program control with a repair complexity category of up to 20 units. - major repairs, adjustment.

24. Deep drilling rigs - repair.

25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.

26. Computer controlled machines - testing for rigidity.

27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.

28. Vacuum evaporation units - disassembly, repair, assembly.

29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.

30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.

31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

§ 157. Repairman 6th category

Characteristics of work. Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines. Identification and elimination of defects during equipment operation and during inspection during repairs. Accuracy and load testing of repaired equipment.

Must know: design features, kinematic and hydraulic diagrams repaired equipment, units and machines; methods of repair, assembly, installation, accuracy testing and testing of repaired equipment; permissible loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.

Work examples

1. Automatic multi-spindle lathes, semi-automatic multi-tool vertical lathes - major overhaul.

2. Hydraulic equipment - repair and adjustment.

3. Complex film projection devices and developing machines - major repairs.

4. Cages rolling mill- inspection, adjustment, testing and delivery after repair.

5. Automatic lines of all processing profiles, having complex units - major and medium repairs.

6. Automatic molding lines - major repairs, assembly, adjustment and delivery.

7. Complex mechanized lines for flour and confectionery, pasta and bakery products and automatic in perfumery and cosmetics production - repair and adjustment.

8. Sintering machines - regulation of machine movement and thermal clearance, alignment of the drive along the axis of the head radius.

9. Skip and cage mine lifting machines - repair, testing, delivery.

10. Precision equipment - repair, delivery.

11. Ore-smelting furnaces - overhaul of the contact system and rejection of defective parts.

12. Tubular furnaces - coil testing.

13. Hydraulic presses - major and medium repairs.

14. Steam-hydraulic presses - major repairs.

15. Robots and manipulators with program control with a repair complexity category of over 20 units. - installation, repair, adjustment.

16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.

17. Jig boring machines - restoration of coordinates.

18. Machines with program control - checking for accuracy, restoring coordinates, repair, testing.

19. Electric pulse machines - repair.

20. Supercentrifuges, imported paint grinding machines, planetary and rotary gearboxes vacuum pumps- repair.

21. Turbochargers - major repairs and delivery.

22. Air separation units - major repairs.

23. Launching device for launching ships - major repairs, alignment and regulation.

24. Refrigerators, high-pressure units (synthesis columns), separators, evaporators, water condensers - major repairs.

25. Extractor, small press, automatic and semi-automatic (dosing, cutting, packaging, etc.), compressors - assembly, adjustment and adjustment.

26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.

§ 158. Repairman 7th category

Characteristics of work. Diagnostics, prevention and repair of complex equipment in flexible production systems. Elimination of equipment failures during operation by performing a range of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.

Must know: design features, hydraulic and kinematic diagrams of complex equipment being repaired; methods of diagnostics, repair, assembly and installation, accuracy testing and testing of repaired equipment; permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent malfunctions; technological processes of repair, testing and commissioning of complex equipment.

§ 159. Repairman 8th category

Characteristics of work. Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure that it reaches the specified operating parameters.

Must know: design, kinematic and hydraulic diagrams of experimental and unique equipment being repaired; instrumentation and stands for diagnosing, repairing and servicing equipment; technological processes repair of unique and experimental equipment.

Average required professional education.

Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.

§ 153. Repairman 2nd category

Characteristics of work

• Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines.
• Repair simple equipment, units and machines, as well as of average complexity under the guidance of a more highly qualified mechanic.
• Mechanical processing of parts for 12-14 qualifications.
• Washing, cleaning, lubricating parts and removing the fill.
• Perform work using pneumatic, electric tools and drilling machines.
• Scraping parts using power tools.
• Manufacturing of simple devices for repair and assembly.

Must know:

• basic techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines;
• purpose and rules for using plumbing and instrumentation;
• basic mechanical properties of processed materials;
• system of admissions and landings;
• name, marking and rules for using oils, detergents, metals and lubricants.

Work examples

• 1. Open hearth furnace fittings, chokes, shut-off valves - removal, repair, installation.
• 2. Bolts, nuts, studs - filing, threading, changing them and fastening them.
• 3. Shut-off valves for air, oil and water - installation to suit the location.
• 4. Filling windows, lid lifter ropes and transfer devices - change.
• 5. Elbows, tees for pipelines - hydraulic testing and assembly.
• 6. Lubricators, linear feeders - repair, adjustment.
• 7. Oil coolers - disassembly, repair, assembly.
• 8. Piston pumps - repair, installation.
• 9. Equipment - neutralization from acidic and alkaline environments.
• 10. Fences - removal and installation.
• 11. Gaskets - manufacturing.
• 12. Gearboxes of tumbling drums - disassembly, repair and assembly.
• 13. Metal mesh - replacement, production, repair.
• 14. Sharpened emery machines and vacuum cleaners for them - repair, assembly, replacement and straightening of abrasive wheels.
• 15. Dowels - filing.
• 16. Creels of warping machines - repair and installation on the machine.

§ 154. Repairman 3rd category

Characteristics of work

• Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, units and machines.
• Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications.
• Mechanical processing of parts for 11-12 qualifications.
• Repair of lined equipment and equipment made of protective materials and ferrosilicon.
• Disassembly, assembly and compaction of faolite and ceramic equipment and communications.
• Manufacturing of devices of medium complexity for repair and assembly.
• Perform rigging work when moving cargo using simple lifting equipment and mechanisms controlled from the floor.

Must know:

• arrangement of equipment being repaired;
• purpose and interaction of main components and mechanisms;
• technological sequence of disassembly, repair and assembly of equipment, units and machines;
• technical specifications for testing, adjustment and acceptance of components and mechanisms;
• basic properties of processed materials;
• device universal devices and the control and measuring instruments used;
• system of admissions and landings;
• qualities and roughness parameters;
• rules for slinging, lifting, moving loads; rules for operating lifting equipment and mechanisms controlled from the floor.

Work examples

• 1. High vacuum vacuum units for installations of medium complexity - repair.
• 2. Valves of all diameters - valve grinding.
• 3. Fans - repair and installation.
• 4. Inserts - fitting and filing along parallel lines.
• 5. Gas pipelines - sealing suction points with diabase putty and oil bitumen.
• 6. Chutes for pouring cast iron - replacement.
• 7. Complex casings and frames - manufacturing.
• 8. Metal conveyors - replacement of rollers.
• 9. Speed ​​and feed boxes in metalworking machines of medium complexity - assembly and adjustment.
• 10. Blades, beaters, shafts, conveyor plates, turns of augers - straightening.
• 11. Lunettes - repair.
• 12. Tool magazines, automatic tool changers - repair, adjustment.
• 13. Winding machines (textiles) - major repairs of plates, lifting arms, cranks, spindles.
• 14. Filling machines - repair of conveyor chains, replacement of molds.
• 15. Coal loading machines - assembly and installation of a brake device with a lever.
• 16. Mills, screens, drying drums - current repairs.
• 17. Centrifugal pumps - repair, installation.
• 18. Semi-automatic welding machines, installations - medium and current repairs.
• 19. Gas-electric cutters - replacement of tips with centering of electrodes.
• 20. Sieves and knives - removal, installation and adjustment.
• 21. Woodworking machines - current repairs.
• 22. Weaving machines - changing lower shafts and clamps.
• 23. Lathes - complete repair of longitudinal and transverse slides, supports.
• 24. Heat exchangers - repair, assembly.
• 25. Pipelines - disassembly.
• 26. Spindle positioning devices - adjustment.
• 27. Slag trucks - inspection, lubrication and repair.
• 28. Electric furnaces - disassembly and repair.

§ 155. Repairman 4th category

Characteristics of work

• Disassembly, repair, assembly and testing of complex components and mechanisms.
• Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair.
• Metalworking of parts and assemblies according to 7-10 qualifications.
• Manufacturing of complex devices for repair and installation.
• Preparation of defect reports for repairs.
• Carrying out rigging work using lifting and transport mechanisms and special devices.

Must know:

• installation of repaired equipment, units and machines;
• rules for regulating machines;
• methods for eliminating defects during repair, assembly and testing of equipment, units and machines;
• device, purpose and rules of use of the control and measuring instruments used;
• design of universal and special devices;
• methods for marking and processing simple various parts;
• system of admissions and landings;
• qualities and roughness parameters;
• properties of acid-resistant and other alloys;
• basic provisions for preventive maintenance of equipment.

Work examples

• 1. Column-type devices - repair, assembly.
• 2. Oxygen and argon equipment for electric melting furnaces - repair, maintenance.
• 3. Shut-off valves - inspection, repair, installation.
• 4. Vibrating screens - replacement of sieves.
• 5. Gas ducts - replacement of dampers.
• 6. Scrubber seals - adjustment.
• 7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
• 8. Multi-position automatic heads - repair, adjustment.
• 9. Granulators - replacement of lining and sides.
• 10. Crushers - repair with replacement and adjustment of worn parts, adjustment of crushing size.
• 11. Calenders, universal and rotary ironing presses - repair and adjustment.
• 12. Oxygen booster compressors - current and medium repairs.
• 13. Spindle cones - checking and restoration by lapping.
• 14. Speed ​​and feed boxes of metalworking machines - assembly and adjustment.
• 15. Steam and hot water boilers - repair.
• 16. Drilling machines - installation and installation.
• 17. Die casting machines - repair.
• 18. Charging machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and rotating mechanism of the trunk.
• 19. Spinning machines - major repairs and adjustments.
• 20. Sewing machines - current and major repairs.
• 21. Mills, screens, drying drums - average repair.
• 22. Deep and sucker rod pumps - repair and assembly.
• 23. Caps for converter necks - dismantling, installation.
• 24. Fuel oil equipment - repair.
• 25. Equipment of preparatory workshops (areas) for the production of vegetable oils and apparatus for fat processing plants - assembly, adjustment and testing.
• 26. Pneumatic pumps, smoke exhausters, exhausters - repair.
• 27. Critical bearings - filled with babbitt and scraped.
• 28. Gearboxes of rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.
• 29. Air converter and water jacket systems - adjustment, major repairs.
• 30. Mixers and sulfurizers - replacement of shafts and couplings.
• 31. Woodworking and metal-cutting machines - major repairs, adjustment.
• 32. Weaving machines - major repairs and adjustment of the weft mechanism.
• 33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
• 34. Pig stackers - repair with replacement of parts.

§ 156. Repairman 5th category

Characteristics of work

• Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
• Metalworking of parts and assemblies according to 6-7 qualifications.
• Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

Must know:

• design features of the equipment, units and machines being repaired;
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
• technological process of repair, assembly and installation of equipment;
• rules for testing equipment for static and dynamic balancing of machines;
• geometric constructions with complex markings;
• methods for determining premature wear of parts;
• methods for restoring and strengthening worn parts and applying a protective coating.

Work examples

• 1. Automatic multi-spindle turret lathes, copying machines, jig boring machines, gear planing and roll lathes - average repair, installation, adjustment, accuracy testing, start-up and commissioning.
• 2. High-pressure units (synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
• 3. Distillation and distillation devices - major repairs.
• 4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.
• 5. Complex film projection devices and developing machines - average repair.
• 6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.
• 7. Gas blowers - overhaul and testing.
• 8. Vacuum drying and ironing rollers - repair and adjustment.
• 9. Gearboxes of semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
• 10. Oxygen booster compressors - major repairs.
• 11. Lifting machines - repair, adjustment and leveling of crane tracks.
• 12. Machines for sorting letters - repair.
• 13. Charging machines for open-hearth furnaces - complete repairs with replacement of the shaft, adjustment of all mechanisms.
• 14. Loading machines - inspection of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
• 15. Automated washing machines - repair and adjustment.
• 16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
• 17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
• 18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.
• 19. Vacuum and fore-vacuum pumps - major repairs.
• 20. Blast furnaces - installation of an inclined bridge.
• 21. Reactors - repair.
• 22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.
• 23. Robots and manipulators with program control with a repair complexity category of up to 20 units. - major repairs, adjustment.
• 24. Deep drilling rigs - repair.
• 25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.
• 26. Computer controlled machines - testing for rigidity.
• 27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
• 28. Vacuum evaporation units - disassembly, repair, assembly.
• 29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
• 30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.
• 31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

§ 157. Repairman 6th category

Characteristics of work

• Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines.
• Identification and elimination of defects during equipment operation and during inspection during repairs.
• Accuracy and load testing of repaired equipment.

Must know:

• design features, kinematic and hydraulic diagrams of the equipment, units and machines being repaired;
• methods of repair, assembly, installation, accuracy testing and testing of repaired equipment;
• permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent breakdowns, corrosive wear and accidents.

Work examples

• 1. Automatic multi-spindle lathes, semi-automatic multi-tool vertical lathes - major overhaul.
• 2. Hydraulic equipment - repair and adjustment.
• 3. Complex film projection devices and developing machines - major repairs.
• 4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
• 5. Automatic lines of all processing profiles, having complex units - major and medium repairs.
• 6. Automatic molding lines - major repairs, assembly, adjustment and delivery.
• 7. Complex mechanized lines for flour and confectionery, pasta and bakery products and automatic lines in perfumery and cosmetics production - repair and adjustment.
• 8. Sintering machines - regulation of machine movement and thermal clearance, alignment of the drive along the axis of the head radius.
• 9. Skip and cage mine lifting machines - repair, testing, delivery.
• 10. Precision equipment - repair, delivery.
• 11. Ore-smelting furnaces - overhaul of the contact system and rejection of defective parts.
• 12. Tubular furnaces - coil testing.
• 13. Hydraulic presses - major and medium repairs.
• 14. Steam-hydraulic presses - major repairs.
• 15. Robots and manipulators with program control with a repair complexity category of over 20 units - installation, repair, adjustment.
• 16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
• 17. Jig boring machines - restoration of coordinates.
• 18. Machines with program control - checking for accuracy, restoring coordinates, repair, testing.
• 19. Electric pulse machines - repair.
• 20. Supercentrifuges, imported paint grinding machines, planetary gearboxes, rotary vacuum pumps - repair.
• 21. Turbochargers - major repairs and delivery.
• 22. Air separation units - major repairs.
• 23. Launching device for launching ships - major repairs, alignment and regulation.
• 24. Refrigerators, high-pressure units (synthesis columns), separators, evaporators, water condensers - major repairs.
• 25. Extractor, small press, automatic and semi-automatic (dosing, cutting, packaging, etc.), compressors - assembly, adjustment and adjustment.
• 26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.

§ 158. Repairman 7th category

Characteristics of work

• Diagnostics, prevention and repair of complex equipment in flexible production systems.
• Elimination of equipment failures during operation by performing a range of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.

Must know:

• design features, hydraulic and kinematic diagrams of complex equipment being repaired;
• methods of diagnostics, repair, assembly and installation, accuracy testing and testing of repaired equipment;
• permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent malfunctions;
• technological processes of repair, testing and commissioning of complex equipment.

Secondary vocational education required

§ 159. Repairman 8th category

(Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.)

Characteristics of work

• Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure that it reaches the specified operating parameters.

Must know:

• design, kinematic and hydraulic diagrams of experimental and unique equipment being repaired;
• instrumentation and stands for diagnosing, repairing and servicing equipment;
• technological processes for repairing unique and experimental equipment.

Secondary vocational education required.

The locksmith profession is predominantly male. To obtain it you do not need to have higher education, a secondary specialized education will be sufficient. Few enterprises, the work of which depends on the serviceability of production equipment, can do without technical specialists, in particular a mechanic for its repair.

This determines the advantages of this specialty: the availability is stable wages at the average level, or above it, constant demand in the labor market. In addition, by improving his qualifications, a mechanic can achieve a better position, initially increasing his ranks, and then becoming a manager.

List of duties performed

The nature of the tasks solved in the work process depends on the rank of the employee and his specialization. So in plumbing, the level of qualification is indicated by the assigned rank. It depends on the level of practical knowledge and experience. There are six of them in total, where the easiest tasks are performed by first-class repairmen. In some workshops that use pilot and experimental equipment, it is possible to assign 7th and 8th categories.

Such qualification as a rolling stock repairman deserves special attention. These specialists do not just work with production equipment, machines and machines. A rolling stock repairman repairs cars and locomotives, as well as troubleshooting their parts and eliminating detected faults.

The tasks that are performed in the course of their work are somewhat different. professional activity repairmen industrial equipment, machines and other things. Their activities are more narrowly focused, focused on servicing machines and mechanisms of a certain type.

Tasks solved by rolling stock repairers and requirements for them

Those candidates applying for the position of rolling stock mechanic must be physically resilient and have the following knowledge and skills.

• A specialist must understand the general principle of the design and manufacture of cars and locomotives, as well as their individual parts.
• It is necessary to have knowledge about the methods and methods of checking the serviceability of elements and parts of rolling stock.
• It requires skills to restore parts that have been subjected to mechanical and physical wear.
• The specialist must have knowledge of the purpose and characteristics of liquids intended for washing and lubricating components and assemblies.

Based on the required knowledge, it is possible to determine the nature of the work and the operations performed by the rolling stock repairman.

It is important that a worker involved in the maintenance and repair of locomotives and carriages and their elements must have good vision and hearing. And also have flexible hands. Such requirements are formed from the specifics of the work processes being performed.

Just like industrial equipment mechanics, rolling stock repairmen have a degree of qualification designated by the corresponding ranks.

Tasks solved by industrial equipment mechanics and requirements for them

Job responsibilities Repairman means performing such functions as installation and dismantling work, maintenance and repair of machine parts, their components and assemblies, and selection of spare parts required for this. Also, in the course of their professional activities, specialists at this level carry out processing and sharpening of necessary parts, and carrying out preventive maintenance.

Based on this list of operations performed in the work process, a list of requirements for candidates for the position of repairman is formed.

• Knowledge of the manufacture and design of the equipment being serviced.
• An understanding of basic kinetics and mechanics is required.
• A specialist must have accuracy, patience and responsibility.
• The employee must have skills in the selection of lubricating fluids, their purpose and characteristic properties.
• The locksmith must have an understanding of general principles and methods of repairing equipment and its parts and be able to apply this knowledge in practice.

The qualifications of repairmen are confirmed by assigned ranks.

Operations performed by mechanics according to available categories

As the employee's qualifications increase, the complexity and responsibility of the processes performed increases. According to the unified tariff and qualification reference book (ECTS), a repairman has the following job responsibilities.

The list of job responsibilities of a 1st category mechanic includes fitting operations threaded connections, preparing parts and mechanisms for repairs, cleaning them. And also preparation metalworking tools to conduct technical work: cleaning, sharpening and lubrication.

Worker 1st qualification category must have knowledge of the basics of the operations performed, the names of the tools used, types of lubricating fluids and their purpose.

Repairman 2nd discharge performs repair and maintenance functions simple mechanisms, units and mechanisms. If it is necessary to carry out work with parts of medium complexity, it is carried out under the supervision of a more qualified employee. Allowed to perform work using electrical and pneumatic equipment.

Requirements for workers at this level include knowledge of the basic principles of prefabricated and disassembled operations of components and assemblies, the purpose and methods of using precision measuring instruments, physical properties materials used during the work.

Workers of the 3rd category perform operations on metalworking of parts, carrying out prefabricated and disassembled work on components and assemblies of medium complexity. As well as repair and testing work with various mechanisms and elements.

Due to the nature of the tasks performed, workers in this category are subject to requirements such as knowledge of the principles of the design and operation of the equipment being repaired. Also technologies for assembly and disassembly operations. The employee must know the physical properties of the materials being processed.

Responsibilities of a 4th category repairman equipment. This includes installation and dismantling works in the units and assemblies of these mechanisms, commissioning. A repairman of this qualification must draw up defect sheets for equipment. Professional responsibilities also include the manufacture of instruments for repair and installation work.

In accordance with this functionality, the repairman must know the structure and operating principle of the main devices for carrying out repair work, technology for the use of precision measuring instruments. The employee must be able to troubleshoot problems during repairs and maintenance. Have knowledge in the field of marking parts and skills in adjusting mechanisms.

Responsibilities of a 5th category repairman repair and maintenance of complex equipment and mechanisms under stressful and dense conditions. Installation and dismantling, as well as commissioning work for complex components and assemblies. Handover of equipment after necessary repair operations. Elimination of premature wear of equipment.

A locksmith of the 5th category must know and be able to, in addition to other basics of plumbing, technology for making adjustments and monitoring the correct installation of equipment. And also have the skills to conduct static and dynamic balancing tests. It is important that the employee can determine the presence of premature wear of equipment elements and eliminate it using reinforcements and the application of protective coatings.

Professional Responsibilities repairmen of the 6th and higher categories. At the same time, they apply to complex large-sized and experimental equipment. For example, a repairman of this skill level must be able to work with supercentrifuges, computer-controlled machines, hydraulic and steam-hydraulic presses, and others.

Seventh and eighth qualification category assigned only when working in those workshops that use unique and experimental equipment in their work.

According to the principle described above, as the operations performed become more complex, qualifications are assigned to rolling stock repairmen.

Attention Bearing Buyers

We bring to your attention a typical example of a job description for a mechanic for the repair of technological installations of the 5th category, sample 2019. A person with education or special training and work experience can be appointed to this position. Don’t forget, each mechanic’s instruction for repairing technological installations of the 5th category is issued in hand against a signature.

The following provides typical information about the knowledge that a mechanic for repairing technological installations of the 5th category should have. About duties, rights and responsibilities.

This material is part of the huge library of our website, which is updated daily.

1. General Provisions

1. A mechanic for the repair of technological installations of the 5th category belongs to the category of workers.

2. A person who has ________ (education, special training) and ______ years of experience in this position is accepted as a mechanic for the repair of technological installations of the 5th category.

3. A mechanic for the repair of technological installations of the 5th category is hired and dismissed from the position by __________ (by whom, position)

4. A mechanic for the repair of technological installations of the 5th category must know:

a) special (professional) knowledge for the position:

— design and design features of complex equipment;

— technological sequence and organization of labor during repair, assembly, installation of equipment;

— all types of materials used in repairs;

— methods for determining premature wear of parts;

— static and dynamic balancing of machines;

— geometric constructions with complex markings;

— methods for restoring worn parts;

— methods for repairing equipment and equipment operating under high pressure.

— qualification requirements requirements for this position of a lower rank.

b) general knowledge of an employee of the organization:

— rules on labor protection, industrial sanitation and fire safety;

— rules for using personal protective equipment;

— requirements for the quality of work (services) performed and for the rational organization of labor in the workplace;

— range and labeling of materials used, consumption rates of fuels and lubricants;

— rules for moving and storing goods;

— types of defects and ways to prevent and eliminate them;

5. In his activities, a mechanic for the repair of technological installations of the 5th category is guided by:

- legislation Russian Federation,

— Charter (regulations) of the organization,

- this job description,

— Internal labor regulations of the organization.

6. Technological installation mechanic of the 5th category reports directly to: _____________ (position)

2. Job responsibilities of a mechanic for the repair of technological installations of the 5th category

Mechanic for repair of technological installations of the 5th category:

a) Special (professional) job responsibilities:

1. Disassembly, repair, assembly of particularly complex installations of machines, apparatus, units, pipelines, fittings using mechanisms and delivery after repair.

2. Metalworking of parts and assemblies according to 6-7 qualifications (1-2 accuracy classes).

3. Disassembly, repair and assembly of components and equipment under conditions of intense and dense fits.

4. Technical examination equipment.

5. Job responsibilities for this position of a lower rank(s).

Work examples:

1. Apparatuses - repair of the housing (not requiring heat treatment), checking the plates for bubbling.

2. Shut-off, safety and control valves - disassembly, repair, grinding in, assembly and adjustment.

3. Ventilation ducts - assembly.

4. Blowers, gas blowers and superchargers - repair, testing.

5. Compressors, pumps - scraping of bearing shells and other machine parts, repair of safety and check valves.

6. Piston compressors - adjustment and commissioning.

7. Gas compressors - repair.

8. Refrigerator condensers - removal and installation of sections.

9. Ball mills, roller mills, crushers, screens, smoke exhausters, granulators - overhaul, testing, delivery.

10. Centrifugal, double-casing and multi-stage pumps with more than four impellers - repair, assembly, commissioning.

11. Tubular furnaces - control, pipe rejection.

12. Reactors - repair.

13. Heat exchangers (raw materials) of hydrotreating, catalytic reforming, hydrocracking and other units over 200 atm - repair.

14. Centrifuges - repair.

b) General job responsibilities of an employee of the organization:

— Compliance with the internal labor regulations and other local regulations of the organization, internal rules and regulations of labor protection, safety precautions, industrial sanitation and fire protection.

— Execution within employment contract orders of the employees to whom it was repaired in accordance with these instructions.

— Carrying out work on acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning of the workplace, devices, tools, as well as maintaining them in proper condition.

— Maintaining established technical documentation.

3. Rights of a mechanic for the repair of technological installations of the 5th category

A mechanic for the repair of technological installations of the 5th category has the right to:

1. Submit proposals for management’s consideration:

— to improve work related to those provided for herein instructions and duties,

- on encouraging distinguished employees subordinate to him,

- about attraction to material and disciplinary liability workers who violated production and labor discipline.

2. Request from structural divisions and employees of the organization the information necessary for him to perform his job duties.

3. Get acquainted with the documents defining his rights and responsibilities for his position, criteria for assessing the quality of performance of official duties.

4. Get acquainted with draft management decisions relating to its activities.

5. Require management to provide assistance, including ensuring organizational and technical conditions and execution of the established documents necessary for the performance of official duties.

6. Other rights established by the current labor legislation.

4. Responsibility of a mechanic for the repair of technological installations of the 5th category

A mechanic for the repair of technological installations of the 5th category is responsible in the following cases:

1. For improper performance or failure to fulfill one’s job duties provided for in this job description - within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.

3. For causing material damage organizations - within the limits established by the current legislation of the Russian Federation.

Job description mechanic for the repair of technological installations of the 5th category - 2019 model. Job responsibilities of a mechanic for repairing technological installations of the 5th category, rights of a mechanic for repairing technological installations of the 5th category, responsibility of a mechanic for repairing technological installations of the 5th category.